"I-Pelletizing Metallurgical Intensive Mixer" ingenye yemishini eyinhloko enqubweni yokukhiqiza i-pelletizing. Isetshenziselwa ngokukhethekile ukuqina okuphezulu, ukusebenza kahle okuphezulu kanye nokufana okuphezulu ukuxuba kanye ne-granulation yezinto ezifana ne-iron ore powder, i-binder (njenge-bentonite), i-flux (njenge-limestone powder) kanye ne-return ore.
Isingeniso se-CO-NELE Pelletizing Intensive Mixer
Ukuxuba okufanayo: Qinisekisa ukuthi izinto ezingavuthiwe (ikakhulukazi izibophezelo zokulandela umkhondo) zisakazwa ngokulinganayo phezulu nangaphakathi kwezinhlayiya ze-ore powder, okuyisisekelo sekhwalithi elandelayo ye-pelletizing kanye ne-pelletizing (amandla, ukufana kokwakheka, izakhiwo zensimbi).
I-granulation/pre-balling: Ngesikhathi senqubo yokuxuba eqinile, izinhlayiya ezinhle (i-iron ore powder, binder, njll.) ziyangqubuzana, zinamathelane futhi zihlangane ngaphansi kwesenzo samandla omshini kanye nokuqina kwe-liquid surface (ngokuvamile kudingeka kwengezwe inani elifanele lamanzi) ukuze zenze amabhola kamama amancane (noma "izinhlayiya eziyi-quasi" kanye "namabhola athile amancane.") Lokhu kuthuthukisa kakhulu ukusebenza kahle kwebhola kanye nekhwalithi ye-pellet yomshini olandelayo wokwenza i-disc noma i-cylinder ball.
Umgomo wokusebenza we-pelletizingI-Mixer Ejulile:
Izingxenye eziyinhloko ze-mixer eqinile ziyi-rotor egijima ngesivinini esiphezulu (ithuluzi lokuxuba elinomumo othize) kanye ne-tank yokuxuba ejikelezayo (umgqomo).
Impahla ingaphansi komthelela oqinile, ukugunda, ukuguquguquka nokusakazwa yi-rotor enesivinini esiphezulu ethangini lokuxuba. Ithuluzi le-rotor liphonsa okubalulekile odongeni lomgqomo, futhi isakhiwo sodonga lomgqomo (njenge-scraper engaguquki, i-lining plate design) iqondisa impahla emuva endaweni yesenzo se-rotor, yenze ukusakazwa kwezinto ezinodlame nokunyakaza okuhlanganisiwe.
Lokhu kufakwa kwamandla okusebenza ngamandla aphezulu kuyisihluthulelo sokuwahlukanisa kubaxubi abavamile noma abahlanganisi bendabuko. Ingakwazi ukuphula ngokuphumelelayo i-agglomeration phakathi kwezinhlayiya zezinto ezingavuthiwe, inqobe ukubumbana kwezinto ezibonakalayo, futhi iphoqelele izinhlayiya ezibonakalayo ukukhiqiza ukunyakaza kwesihlobo esinobudlova, ngaleyo ndlela kuzuze ukuxubana okufana kakhulu esikalini se-microscopic futhi kukhuthaze ukuhlanganisana kwezinhlayiya ezinhle zibe amabhola omama.
Izinzuzo ze-pelletizing mixer ejulile:
Ukuqina kokuxuba okuphezulu: isivinini esikhulu somugqa we-rotor (imvamisa kufika ku-20-40-m/s) kanye nokuminyana kokufakwa kwamandla okuphezulu.
Ukufana okuphezulu kokuxuba: Ingakwazi ukufeza ukufana kokuxuba okungabonakali okunzima ukukufeza ngemishini evamile ngesikhathi esifushane kakhulu (imvamisa amashumi amasekhondi ukuya emaminithini), ikakhulukazi ekuhlakazweni kwezingxenye zokulandelela.
I-granulation esebenza kahle kakhulu: Ingakwazi ukuqedela izinyathelo ezimbili ezibalulekile zokuxuba kanye nokubhola kwangaphambili ngesikhathi esisodwa. Amabhola kamama akhiqiziwe anosayizi wezinhlayiyana ezifanayo (imvamisa ebangeni elingu-0.2-2mm), ukwakheka okuminyene namandla amahle, ahlinzeka ngezinto zokusetshenziswa zekhwalithi ephezulu zokubhola okulandelayo.
Ukuzivumelanisa nezimo okuqinile: Ingakwazi ukuphatha izinto zobukhulu bezinhlayiyana ezihlukene, umswakama ohlukile nama-viscosity ahlukene, futhi inokubekezelela okuphakeme ngokuqhathaniswa kwezinguquko zempahla eluhlaza.
Ukusebenza kahle kokukhiqiza okuphezulu: isikhathi esifushane sokuxuba/i-granulation kanye nomthamo omkhulu wokucubungula umshini owodwa.
Ukonga amandla: Nakuba amandla okufakwayo okukodwa emakhulu, ngenxa yesikhathi esifushane sokuxuba kanye nomthelela omuhle, ukusetshenziswa kwamandla ngeyunithi ngayinye okukhiphayo kungase kube ngaphansi kunokwezinqubo ezivamile.
Thuthukisa izinqubo ezilandelayo: Nikeza ngezinto ezingasetshenzisiwe ezizinze kakhudlwana zezinqubo zebhola nokugazinga, thuthukisa izinga lebhola, amandla e-pellet, ukufana nokuphumayo, futhi unciphise ukusetshenziswa kwe-binder.
Isakhiwo esihlangene: Ngokuvamile sithatha indawo encane.
Ukungangeni kahle komoya: Kulula ukufeza ukusebenza okuvaliwe, ukunciphisa ukuphuma kothuli, nokuthuthukisa indawo yokusebenza.
Isikhundla senqubo yokukhiqiza i-pellet:
Imvamisa itholakala ngemuva kwesistimu yokuhlanganisa nangaphambi kwe-pelletizer (idiski noma isilinda).
Inqubo eyisisekelo: umgqomo wokuhlanganisa → ukuphakela okulinganiselwe → ukuxuba okuqinile (ukuxuba + ukubhola kwangaphambili) → i-pelletizer (ukugingqa ibhola likamama libe amabhola aluhlaza afanelekayo) → ukuhlola → ukugazinga → ukupholisa → ama-pellets aphelile.
I-pellet metallurgical mixer eqinile iyisisetshenziswa esiyinhloko semigqa yokukhiqiza yesimanje esebenza kahle futhi emikhulu. Ifinyelela ukuxubana kwe-ultra-uniform kanye nokubhola kwangaphambili okuphumelelayo kwezinto ngesikhathi esifushane kakhulu ngokusebenzisa amandla omshini aphezulu kakhulu, ibeka isisekelo esiqinile sezinqubo ezilandelayo ze-pelletizing nezokugazinga, futhi idlala indima ebalulekile ekuthuthukiseni okukhiphayo kanye nekhwalithi yama-pellets kanye nokunciphisa izindleko zokukhiqiza (ikakhulukazi ukusetshenziswa kwe-binder). Ukusebenza kwayo kuthinta ngqo izinkomba zobuchwepheshe nezomnotho zomugqa wonke wokukhiqiza i-pellet.
Isikhathi sokuthumela: Jun-30-2025
