"Pelletizing Metallurgical Intensive Mixer" yana ɗaya daga cikin mahimman kayan aiki a cikin tsarin samar da pelletizing. Ana amfani da shi musamman don haɓaka mai ƙarfi, inganci da haɗaɗɗun kayan haɗin kai da granulation na kayan kamar foda ta ƙarfe, ɗaure (kamar bentonite), flux (irin su foda na farar ƙasa) da dawo da tama.
Gabatarwa zuwa CO-NELE Pelletizing Intensive Mixer
Haɗuwa Uniform: Tabbatar da cewa an rarraba albarkatun ƙasa daban-daban (musamman ma'auni) a ko'ina a saman da kuma cikin ɓangarorin tama, wanda shine tushen pelletizing na gaba da ingancin pelletizing (ƙarfi, daidaiton abun da ke ciki, kaddarorin ƙarfe).
Granulation / pre-balling: A lokacin da karfi hadawa tsari, lafiya barbashi (baƙin ƙarfe foda, daure, da dai sauransu) karo, manne da agglomerate da juna a karkashin mataki na inji karfi da ruwa surface tashin hankali (yawanci bukatar ƙara dace adadin ruwa) don samar da kananan uwa bukukuwa (ko "quasi-barbashi" da "micro-balls") tare da wani ƙarfi. Wannan yana haɓaka ingancin ƙwallon ƙwallon ƙafa da ingancin pellet na injin yin faifai ko silinda mai zuwa.
Ƙa'idar aiki na pelletizingMixer mai ƙarfi:
Babban abubuwan da ke tattare da mahaɗa mai ƙarfi shine babban juyi mai jujjuyawa mai jujjuyawa (kayan aikin haɗawa tare da takamaiman sifa) da tanki mai juyawa (ganga).
Abun yana fuskantar tasiri mai karfi, shearing, convection da yadawa ta hanyar rotor mai sauri a cikin tanki mai haɗuwa. Kayan aiki na rotor yana jefa kayan zuwa bangon ganga, kuma tsarin bangon ganga (kamar tsayayyen tsattsauran ra'ayi, zanen farantin rufi) yana jagorantar kayan zuwa yankin aikin rotor, yana haifar da tashin hankali na kayan abu da motsi na fili.
Wannan shigarwar makamashi mai ƙarfi mai ƙarfi shine mabuɗin don bambance shi daga na'urori na yau da kullun ko na'urori na gargajiya. Yana iya yadda ya kamata karya da agglomeration tsakanin albarkatun kasa barbashi, shawo kan cohesiveness na abu, da kuma tilasta abu barbashi don samar da tashin hankali dangi motsi, game da shi cimma sosai uniform hadawa a kan wani microscopic sikelin da kuma inganta agglomeration na lafiya barbashi cikin uwa bukukuwa.
Fa'idodin pelletizing intensive mixer:
Babban ƙarfin hadawa: babban saurin layi na rotor (yawanci har zuwa 20-40-m/s) da ƙarfin shigar da kuzari.
Babban haɗin kai: Yana iya cimma daidaituwar haɗaɗɗiyar microscopic wanda ke da wahala a samu tare da kayan aikin gargajiya a cikin kankanin lokaci (yawanci dubun daƙiƙa zuwa mintuna), musamman don tarwatsa abubuwan abubuwan ganowa.
Babban ingancin granulation: Yana iya kammala mahimman matakai biyu na hadawa da riga-kafi a lokaci guda. Ƙwaƙwalwar mahaifiyar da aka haifar suna da girman nau'in nau'in nau'i (yawanci a cikin kewayon 0.2-2mm), tsari mai yawa da ƙarfi mai kyau, yana samar da kayan albarkatun ƙasa masu kyau don wasan ƙwallon ƙafa na gaba.
Karfin karbuwa: Yana iya ɗaukar kayan girma dabam dabam, zafi daban-daban da danko daban-daban, kuma yana da juriya mai girma don sauye-sauyen albarkatun ƙasa.
High samar yadda ya dace: gajere hadawa / granulation lokaci da kuma babban guda-inji iya aiki.
Ajiye makamashi: Ko da yake ikon shigar da guda ɗaya yana da girma, saboda ɗan gajeren lokacin haɗuwa da sakamako mai kyau, yawan kuzarin da ake amfani da shi a kowace naúrar na iya zama ƙasa da na hanyoyin gargajiya.
Haɓaka matakai masu zuwa: Samar da ƙarin tabbatattun albarkatun ƙasa don aikin yin ƙwallo da gasassu, haɓaka ƙimar ƙwallo, ƙarfin pellet, daidaito da fitarwa, da rage yawan amfani da ɗaure.
Karamin tsari: Yawancin lokaci yana mamaye ƙaramin yanki.
Kyakkyawan iska: Yana da sauƙi don cimma rufaffiyar aiki, rage ƙurar ƙura, da inganta yanayin aiki.
Matsayi a cikin tsarin samar da pellet:
Yawancin lokaci ana samuwa bayan tsarin batching da kuma kafin pelletizer (faifai ko Silinda).
Tsarin asali: batching bin → ciyar da adadi → mahaɗa mai ƙarfi (haɗuwa + pre-balling) → pelletizer (mirgina ƙwallon uwa cikin ƙwararrun ƙwallayen kore) → nunawa → gasa → sanyaya → ƙurar ƙura.
Pellet metallurgical mai ƙarfi mahaɗa shine daidaitaccen kayan aiki na zamani ingantaccen kuma manyan layukan samar da pellet. Yana cimma matsananci-uniform hadawa da ingantaccen pre-balling na kayan a cikin kankanin lokaci ta hanyar amfani da high-intensity inji makamashi, aza harsashi mai tushe ga m pelletizing da gasa matakai, da kuma taka muhimmiyar rawa wajen inganta fitarwa da ingancin pellets da rage samar da farashin (musamman m amfani). Ayyukansa kai tsaye yana rinjayar alamun fasaha da tattalin arziki na dukan layin samar da pellet.
Lokacin aikawa: Juni-30-2025
