I-Powder Granulator

I-powder granulator umshini noma isistimu esetshenziselwa ukuguqula izimpushana ezinhle zibe ama-granules amakhulu, aminyene, agelezayo mahhala. Le nqubo (i-granulation) ithuthukisa ukuphathwa kwempushana, inciphisa uthuli, ithuthukise ukuhlakazeka, futhi iqinisekise ukufana ezimbonini ezifana nemithi, ukudla, amakhemikhali, nezolimo.

Kungani ama-Granulate Powder?

Ukugeleza Okuthuthukisiwe: Inika amandla ukugcwaliswa komfaniswano emaphaketheni/ithebhulethi.
Ukunciphisa Uthuli: Ukuphatha okuphephile, ukulahlekelwa okuncane komkhiqizo.
Ukuhlakazeka okulawulwayo: Ukuminyana/usayizi wegranule olungisekayo ukuze uncibilike.
Ukuxuba Ukufana: Kuvimbela ukuhlukaniswa kwezithako.
I-Compaction: Ibalulekile ekwenzeni ithebhulethi.

I-CO-NELE yokuxuba i-granulator, ngobuchwepheshe bayo bokuqala obunyakazayo bokuhlanganisa izinhlangothi ezintathu, izuze ukugxuma okuphindwe kathathu ekusebenzeni kahle! Uma kuqhathaniswa nemishini yendabuko, i-CO-NELEz granulator ingacindezela amahora okuqala okuxuba inqubo ye-granulation ibe amashumi emizuzu nje lapho icubungula izinto eziphikisayo, izinto zokusetshenziswa zengilazi, izinto zokusetshenziswa ze-ceramic, ama-catalysts, izisefo zamangqamuzana, i-powder metallurgy nezinye izinto.
I-powder mixing granulator
Ikhabhinethi yokulawula ezimele ifakwe uhlelo lwe-PLC lokulawula isikrini sokuthinta, okulula futhi okunembile ukusebenza. Kungakhathaliseki ukuthi ukukhiqizwa kwezinga elikhulu noma ukwenza ngezifiso inqwaba encane, ingaphathwa kalula. Isethi yethuluzi le-granulation eklanywe ngokukhethekile ayigcini nje kuphela ukumelana nokuguga futhi ihlala isikhathi eside, kodwa futhi ingathuthukisa ngempumelelo ukufana kokuxutshwa kwempahla, kanye nekhwalithi yomkhiqizo.

Izinhlobo eziyinhloko zama-powder Granulators:

Ukuncipha okukhulu kothuli:

Izinzuzo: Lena enye yezinzuzo ezibalulekile. Lapho uphatha ama-powder amahle, uthuli olundizayo luyinkinga enkulu, ebangela ukungcoliswa kwemvelo, ukuchithwa kwezinto ezingavuthiwe, ukugqoka kwemishini, ubunzima bokuhlanza, futhi okubaluleke kakhulu, ukubeka engozini impilo yabaqhubi (izifo zokuphefumula, izingozi zokuqhuma).

Umthelela we-granulation: Ukuhlanganisa izimpushana ezinhle zibe yizinhlamvana kunciphisa kakhulu ukukhiqizwa nokusabalala kothuli, kuthuthukisa indawo yokusebenza, futhi kuthobela imithetho yokuphepha nemvelo.

Ukuthuthukisa i-fluidity nokusingatha:

Izinzuzo: Izimpushana ezinhle azimanzi kahle futhi zijwayele ukuhlangana kanye nokuhlanganisa amabhuloho, okuholela ekugelezeni kabi kwezisele, amapayipi, kanye neziphakeli, kukhinyabeze ukusebenza kahle kokukhiqiza kanye nokunemba kwamamitha.

Umphumela we-granulation: Ama-granules anezici zokugeleza ezingcono futhi angageleza ngokushelelayo "njengesihlabathi", esilungele ukudlulisa, ukupakisha, ukulinganisa, ukugcwalisa izibungu (ezifana nokucindezela ithebhulethi) nokusebenza okuzenzakalelayo, ukuthuthukisa isivinini sokukhiqiza nokuzinza.

Thuthukisa ukuminyana kwevolumu/ukuminyana ngobuningi:

Izinzuzo: Ama-Powders avame ukuguquguquka, athatha indawo enkulu yokugcina neyokuthutha, okwandisa izindleko. Ukuminyana okuphansi kungase futhi kuthinte izinqubo ezansi nomfula (njengamandla ethebhulethi, izinga lokuqedwa).

Umphumela we-granulation: Inqubo ye-granulation isusa umoya phakathi kwezinhlayiya zempushana ngokucindezela kanye ne-agglomeration, ithuthukisa kakhulu ukuminyana kwenqwaba yezinto. Lokhu kusho:

Yonga indawo yokugcina: Ivolumu encane ngesisindo esifanayo.

Yehlisa izindleko zokuhamba: Izinto eziningi zingathuthwa ngesikhathi.

Lungiselela ukupakisha: Sebenzisa iziqukathi zokupakisha ezincane.

Thuthukisa izinqubo eziya phansi: Njengokuqina okuphezulu kwethebulethi noma ukuziphatha okulawulekayo kokuncibilika.

Thuthukisa ukunyibilika noma ukuhlakazeka:

Izinzuzo: Ezinye izinhlelo zokusebenza (ezifana neziphuzo ezisheshayo, ama-granules, izimpushana ezimanzi zesibulala-zinambuzane, odayi) zidinga izinto ukuze zincibilike ngokushesha noma zihlakazeke ngokulinganayo emanzini.

Umthelela we-granulation: Ngokulawula inqubo ye-granulation (njenge-granulation emanzi), izinhlayiya ezinama-porous futhi ezihlakazeka kalula zingakhiqizwa, ezinendawo ethile enkulu kakhulu (ngokuqhathaniswa) kunempushane ecolekile, ngaleyo ndlela kusheshiswe ukuqedwa noma isivinini sokuhlakazeka kanye nokwenza ngcono ukusebenza komkhiqizo.

Thuthukisa ukufana kokuxuba okubalulekile:

Izinzuzo: Engxubeni ye-powder, umehluko wokuminyana kanye nosayizi wezinhlayiyana zezithako ezahlukene kungase kuholele ekuhlukaniseni (ukuhlukaniswa) ngesikhathi sokuthutha noma ukugcinwa, okuthinta ukuhambisana kwekhwalithi yomkhiqizo wokugcina.

Umthelela we-granulation: Gcoba impushana exubile ibe yizinhlamvana, "khiya" izithako eziningi ngaphakathi kwegranule ngayinye, uvimbele ngempumelelo ukuhlukaniswa, futhi uqinisekise ukufana okuphezulu kwezithako zomkhiqizo wokugcina.

Yehlisa imfucuza nokulahlekelwa:

Izinzuzo: Ukundiza kothuli nokunamathela kuyoholela ekulahlekeni kwempahla eluhlaza; ukungabi namanzi kahle kuzoholela ekusaleni kwemishini eyengeziwe kanye namamitha angalungile.

Umthelela we-granulation: Yehlisa ukulahlekelwa uthuli, uthuthukise uketshezi, unciphise izinsalela zemishini, futhi uthuthukise ukunemba kwamamitha, konke okunciphisa ngokuqondile udoti wempahla eluhlaza kanye nezindleko zokukhiqiza.

Lungiselela ukubukeka komkhiqizo kanye nevelu yezohwebo:

Izinzuzo: Imikhiqizo eyimbudumbudu ivamise ukubukeka ijwayelekile, isezingeni eliphezulu, futhi “ithuthuke kakhulu” kunezimpushana, futhi yamukeleka kakhulu kubathengi.

Umthelela we-granulation: Ingakhiqiza izinhlayiya ezinosayizi ofanayo kanye nokuma okuvamile (okunjenge-spherical kanye ne-cylindrical), okungathuthukisa ikhwalithi yokubukeka kanye nokuncintisana kwemakethe kwemikhiqizo (njengezinhlayiya zokuhlanza izingubo kanye nezinhlayiya zekhofi ezisheshayo).

Ukulawula ukukhishwa okulula:

Izinzuzo: Emkhakheni wemithi, umanyolo, izibulala-zinambuzane, njll., izithako ezisebenzayo ngezinye izikhathi kudingeka zikhishwe kancane kancane noma ngenani elithile.

Umthelela we-granulation: Inqubo ye-granulation (ikakhulukazi emanzi noma i-granulation encibilikayo) inikeza isisekelo esihle sokunamathela okulandelayo noma ukukhululwa okulawulwayo ngokulawula ukuminyana kwezinhlayiyana/i-porosity.

Thuthukisa ukusebenza kahle kokusabela (izinkambu ezithile):

Izinzuzo: Emkhakheni we-metallurgy (i-ore e-sintered), ama-catalysts, njll., ubukhulu kanye nesakhiwo se-pore sezinhlayiya zisiza kakhulu ekusakazeni kwegesi nokusabela kwamakhemikhali kunezimpushana, okuthuthukisa izinga lokuphendula nokusebenza kahle.

Thuthukisa izinga lokutakula (njenge-metal powder):

Izinzuzo: Ku-metallurgy ye-metal powder noma ukuphrinta kwe-3D, impushana ecolekileyo engasetshenzisiwe idinga ukugaywa kabusha. Kunzima ukubuyisela esimweni sempushana futhi ukulahlekelwa kukhulu.

Umphumela we-granulation: Ngemva kokuba impushana ecolekile isiyimbudumbudu, kulula kakhulu ukuyigaya kabusha futhi ukulahlekelwa kuncane