Foda mai lu'u-lu'uGranulatorKayan Aiki Masu Kyau Don Inganta Inganci da Inganci Mai Kyau
CONELE tana haɓaka manyan na'urorin samar da foda na lu'u-lu'u masu inganci musamman ga masana'antun superabrasive, gami da lu'u-lu'u da cubic boron nitride (CBN). Ta hanyar fasahar haɗawa da granulation ta zamani mai girma uku, muna taimaka wa abokan ciniki su canza ƙananan foda zuwa manyan granules masu yawa tare da babban sphericity, ingantaccen ruwa, da girman barbashi iri ɗaya. Wannan yana inganta tsarin ƙera da sintering na gaba sosai, yana ƙara darajar samfurin.
Me yasa ake yin foda na lu'u-lu'u?
Micropowder na Diamond, idan aka yi amfani da shi kai tsaye wajen samar da tayoyin niƙa, faifan diski, kayan aikin yankewa, da sauran kayayyaki, yana gabatar da ƙalubale da yawa:
Samar da ƙura: Wannan yana haifar da haɗari ga lafiya ga ma'aikata kuma yana haifar da sharar kayan masarufi.
Rashin kwararar ruwa: Wannan yana shafar daidaiton ciyarwar da ke samar da kayayyaki ta atomatik, wanda ke haifar da rashin daidaiton yawan samfura.
Ƙarancin yawan famfo: Wannan yana haifar da gurɓatattun abubuwa da yawa tsakanin foda, yana haifar da matsewar sintered da kuma ƙarfin ƙarshe.
Raba: Gaurayen foda masu girman barbashi daban-daban suna rabuwa yayin jigilar kaya, wanda hakan ke shafar daidaiton samfurin.
Kayan aikin samar da kayan abinci na CONELE sun magance waɗannan ƙalubalen daidai kuma muhimmin mataki ne na cimma samar da kayayyaki ta atomatik mai inganci.
Babban Ka'idar Masu KaryaGranulator mai ƙarfi
Ka'idar aiki na granulator mai haɗa ƙarfi mai karkata ta dogara ne akan tasirin haɗin gwiwa na faifan haɗa mai karkata (ganga) da na'urar rotor da aka tsara musamman (mai tayar da hankali). Yana cimma haɗakar kayan aiki iri ɗaya (gami da foda da abubuwan ɗaure ruwa) cikin ɗan gajeren lokaci ta hanyar haɗakar haɗa mai kauri, haɗawar yanke, da haɗawar yaɗuwa. Ƙarfin injina yana haɗa kayan zuwa cikin granules ɗin da ake so.

Babban Abubuwan da ke cikin Granulator
Faifan haɗawa mai karkata (ganga):Wannan akwati ne mai ƙasan da ke da siffar faifan faifai, wanda aka karkata a kusurwa mai tsayi (yawanci 40°-60°) zuwa kwance. Wannan ƙirar da aka karkata ita ce mabuɗin ƙirƙirar hanyoyin motsi masu rikitarwa.
Na'urar juyawa (rotor):Yana ƙasan faifan haɗa kayan, yawanci injin ne ke tuƙa shi don juyawa da sauri mai girma. Siffarsa ta musamman (kamar garma ko ruwan wuka) tana da alhakin samar da ƙarfi wajen yanke kayan, juyawa, da kuma yaɗuwa.
Mai gogewa (mai gogewa):An haɗa shi da na'urar juyawa ko kuma daban, yana manne da bangon ciki na faifan haɗawa. Yana ci gaba da goge kayan da ke manne da bangon faifan sannan ya sake saka shi cikin babban yankin haɗawa, yana hana kayan haɗuwa su matse kuma yana tabbatar da haɗuwa ba tare da wata matsala ba.
Tsarin Tuki:Yana ba da wutar lantarki ga faifan rotor da mahaɗi (a wasu samfura).
Tsarin Ƙara Ruwa:Ana amfani da shi don shafa manne mai ruwa daidai gwargwado ga kayan da ake haɗawa.
Samfuran Granulator da Bayanan Fasaha
Muna bayar da nau'ikan takamaiman granulator don dacewa da buƙatu daban-daban, tun daga binciken dakin gwaje-gwaje da haɓakawa zuwa manyan samarwa.
Gwaji-matakinƙananan granulatorskumamanyan granulators na masana'antu, Layukan samar da granulator, cika ayyukan haɗawa, granulation, shafi, dumama, injin tsotsa da sanyaya
| Injin Haɗawa Mai Ƙarfi | Granulation/L | Faifan fesawa | Dumamawa | Fitar da caji |
| CEL01 | 0.3-1 | 1 | | Ana sauke kaya da hannu |
| CEL05 | 2-5 | 1 | | Ana sauke kaya da hannu |
| CR02 | 2-5 | 1 | | Fitar da silinda mai juyawa |
| CR04 | 5-10 | 1 | | Fitar da silinda mai juyawa |
| CR05 | 12-25 | 1 | | Fitar da silinda mai juyawa |
| CR08 | 25-50 | 1 | | Fitar da silinda mai juyawa |
| CR09 | 50-100 | 1 | | Fitar da ruwa ta tsakiya |
| CRV09 | 75-150 | 1 | | Fitar da ruwa ta tsakiya |
| CR11 | 135-250 | 1 | | Fitar da ruwa ta tsakiya |
| CR15M | 175-350 | 1 | | Fitar da ruwa ta tsakiya |
| CR15 | 250-500 | 1 | | Fitar da ruwa ta tsakiya |
| CRV15 | 300-600 | 1 | | Fitar da ruwa ta tsakiya |
| CRV19 | 375-750 | 1 | | Fitar da ruwa ta tsakiya |
| CR20 | 625-1250 | 1 | | Fitar da ruwa ta tsakiya |
| CR24 | 750-1500 | 1 | | Fitar da ruwa ta tsakiya |
| CRV24 | 100-2000 | 1 | | Fitar da ruwa ta tsakiya |
Amfanin Diamond Powder Granulator Core da Darajar Abokin Ciniki
Kyakkyawan ingancin granules ɗin da aka gama
Siffar da ta fi kashi 90% tana tabbatar da sauƙin kwarara ba tare da misaltuwa ba.
Girman barbashi iri ɗaya da kuma kunkuntar rarrabawa suna tabbatar da daidaiton aikin samfurin.
Ƙarfin jiki matsakaici yana tabbatar da jigilar kaya ba tare da karyewa ba kuma yana sauƙaƙa ruɓewa iri ɗaya yayin da ake yin siminti.
Tsarin Kulawa Mai Hankali
Kula da allon taɓawa na PLC tare da aikin taɓawa ɗaya da ajiyar sigogi na tsari da tunawa.
Sa ido kan muhimman bayanai kamar gudu, lokaci, da zafin jiki a ainihin lokaci yana tabbatar da daidaiton rukuni.
Kayan Aiki da Karko
Duk sassan hulɗar kayan an yi su ne da bakin ƙarfe ko kuma rufin da ba ya jure lalacewa don hana gurɓatar ion na ƙarfe da kuma tsawaita rayuwar kayan aiki.
Cikakken Mafita
A Conele, ba wai kawai muna sayar da kayan aiki ba ne; muna ba da cikakken tallafi na tsari, tun daga binciken tsari da inganta sigogi zuwa gyaran bayan tallace-tallace.

Aikace-aikacen Granulator
Ana amfani da wannan kayan aiki sosai a duk aikace-aikacen da ke buƙatar granulation na foda mai ƙarfi:
Kera tayoyin niƙa na lu'u-lu'u/CBN
Shirye-shiryen ruwan wukake da kan abin yanka lu'u-lu'u
Foda mai laushi don goge manna mai gogewa
Tsarin haƙa ramin ƙasa da kuma shirye-shiryen takardar haɗin PCBN/PCD

Tambayoyi da ake yawan yi (Tambayoyin da ake yawan yi) game da Diamond Powder Granulators
Menene ƙarfin granular foda na lu'u-lu'u bayan granulation? Shin yana shafar sintering?
A: Za mu iya sarrafa ƙarfin granular daidai ta hanyar daidaita nau'in manne da kuma yawan da za a ɗauka. Ƙarfin granular ya isa ga jigilar kaya ta yau da kullun kuma zai ruɓe cikin sauƙi a lokacin aikin sintering na farko, ba tare da wani mummunan tasiri ga samfurin ƙarshe ba.
Menene kimanin yawan amfanin gona daga foda zuwa granules?
A: An ƙera kayan aikinmu don rage asarar kayan aiki. Busasshen granulation yawanci yana samun yawan amfanin ƙasa da kashi 98%, yayin da jikakken granulation, saboda busarwa, yana da yawan amfanin ƙasa da kashi 95%-97%.
Za ku iya samar da samfurin gwaji don gwaji?
A: Eh. Muna da dakin gwaje-gwaje na ƙwararru (ƙarfin lita 1-50). Abokan ciniki za su iya samar da kayan aiki kyauta don gwajin granulation don tabbatar da sakamakon da kansu.
masana'antarmu|A matsayin ƙwararren mai kera kayan aikin granulator
Nan take inganta ƙwarewar samfuran ku masu ban mamaki!
Ko kuna cikin matakin bincike da ci gaba ko kuma kuna buƙatar faɗaɗa ƙarfin samarwa cikin gaggawa, mashin foda na CONELE shine zaɓi mafi kyau.
Na baya: Masana'antar Batching ta UHPC don hasumiyoyin siminti Na gaba: Granulator na Alumina