Isingeniso Somkhiqizo we-CO-NELE Intensive Mixer & Granulator
Njengezinto ezisetshenziswayo ezibalulekile ze-substrates ze-semiconductor core zesizukulwane sesithathu, izinto ezisezingeni eliphezulu zokuphikisa kanye ne-precision abrasives, i-silicon carbide (SiC) ibeka izidingo eziqinile kwikhwalithi ye-granulation yama-precursor powders ukuze isetshenziswe ezimbonini — idinga ukuba nokufana okuphezulu, i-sphericity ejwayelekile, ukulawulwa kosayizi wezinhlayiya okunembile kanye nokuqina kwe-batch. I-CO-NELE'si-silicon carbide intensive mixer kanye ne-granulator, esekelwa ubuchwepheshe obuyinhloko "bokuxubana okuhlanganisiwe kanye ne-granulation", ihlanganisa yonke into kusukela ekuhlolweni kwelebhu okuncane, ukuhlolwa kokuhlola kuya ekukhiqizweni kwezimboni, ifanelana ngokunembile nezidingo zokukhiqiza zezikali ezahlukene. Ingakhiqiza ngokuzinzile izinhlayiya ze-silicon carbide zekhwalithi ephezulu ezinencazelo engu-75-250μm, ixazulule amaphuzu abuhlungu embonini njengokulahlekelwa okukhulu kwezinto, izinhlayiya ezingalingani kanye nezinqubo ezinzima kubuchwepheshe bendabuko be-granulation, futhi isize amasimu aphezulu njenge-semiconductors, amandla amasha kanye ne-ceramics ethuthukisiwe ukuthuthukisa ikhwalithi nokusebenza kahle, ukunciphisa izindleko kanye nokusetshenziswa.
I
Izinzuzo Eziyinhloko Zomkhiqizo
I-mixer kanye ne-granulator enamandla igxile ebulukhunini obuphezulu kanye nokuguguleka okuphezulu kwe-silicon carbide, ihlanganisa ubuchwepheshe bokuxuba obunezinhlangothi ezintathu kanye nohlelo lokulawula i-granulation olunembile. Izinzuzo zayo eziyinhloko zidlula yonke inqubo yokukhiqiza, zilinganisela ukusebenza kahle kanye nekhwalithi:
Inqubo Ehlanganisiwe Yokusebenza Kahle Kakhulu
Lo mxube oqinile kanye ne-granulator uphula inqubo yendabuko yokuhlukanisa "ukuxuba kusengaphambili → ukudlulisa → ukuhlanganisa", uhlanganisa imisebenzi yokuxuba kanye nokuhlanganisa ibe yinto eyodwa, ususa isidingo sokudlulisa izinto phakathi kwemishini ehlukene, ufinyeza kakhulu umjikelezo wokukhiqiza, unciphise ingozi yokulahleka kothuli lwempuphu kanye nokungcola okuwelanayo, okulungele kakhulu izidingo zobumsulwa obuphezulu be-silicon carbide ye-semiconductor-grade.
Ukulawula Usayizi Wezinhlayiyana Ngokuqondile
Ngokulawula ukuguqulwa kwemvamisa kwejubane le-rotor, isikhathi sokuxuba kanye nenani lokwengeza uketshezi, inqubo yokukhula kwezinhlayiya ingalawulwa ngokunembile, ikhiqize izinhlayiya ze-silicon carbide ezizinzile ebangeni eliphakathi kuka-75-250μm. Izinhlayiya zine-sphericity ephezulu, ubuningi obufanayo kanye nokusatshalaliswa kosayizi wezinhlayiya ezigxilile, kanti izinga le-spheroidization lifinyelela ezingeni eliphezulu embonini, lihlangabezana ngokugcwele nezidingo zezinqubo ezilandelayo njengokubumba, ukuthungula noma ukukhula kwekristalu.
Umklamo Oguquguqukayo Wesimo Esigcwele
Ihlanganisa uhla oluphelele lwamamodeli kusukela kumishini emincane yelabhorethri kuya emigqeni yokukhiqiza yezimboni ezinkulu, enobubanzi bomthamo obungu-500ML kuya ku-3000L. Ingakhethwa kalula ngokuya ngezidingo zezigaba ezahlukene njengo-R&D, ukuhlolwa kokuhlola kanye nokukhiqizwa ngobuningi, kufezwe "ukuguqulwa okuqondile kwedatha yokuhlolwa kwezimboni ezincane", kanye nokunciphisa izindleko kanye nengozi yokuzama namaphutha yokuthuthukiswa kwenqubo.
Ayigugi, Ihlala Isikhathi Eside Futhi Kulula Ukuyinakekela
Ihlose ukuguguleka okuphezulu kwe-silicon carbide, isilinda semishini, ama-rotor blades kanye nama-scraper konke kwenziwa nge-alloy engagugi kakhulu, i-ceramic lining noma i-hard alloy coating, okwandisa ngempumelelo impilo yesevisi; isembozo kulula ukusivula nokusiqaqa, ukulayisha kushesha futhi kuhlanzekile, okulula ukuhlanzwa nokugcinwa, kunciphisa ukungcoliswa okuhlukahlukene phakathi kwamaqoqo ahlukene emikhiqizo kanye nokwehlisa izindleko zokusebenza nokugcinwa kwemishini.
Ukusebenza Okuhlakaniphile Nokulula
Ingafakelwa uhlelo lokulawula isikrini sokuthinta i-PLC + ukuze iqaphe ngesikhathi sangempela amapharamitha ayisihluthulelo njengesivinini sokuxuba, izinga lokushisa nesimo sezinto ezibonakalayo, isekele ukulungiswa okunembile kwamapharamitha kanye nokulandelelwa kwedatha, inciphise amaphutha okungenelela ngesandla. Kulula futhi kulula ukuyisebenzisa, ilinganisela ubungcweti kanye nokulula, futhi ifanele abasebenzi bamazinga ahlukene okusebenza.
II
Amapharamitha Emodeli Ecacisiwe Ngokugcwele kanye Nezimo Ezivumelana Nezimo
Ngokusho komthamo, i-intensive mixer kanye ne-granulator ihlukaniswe uchungechunge oluthathu olukhulu: i-laboratory small-scale, i-pilot production line kanye ne-large-scale industrial grade. Uchungechunge ngalunye lusekela ukulawulwa kosayizi we-pellet ongu-75-250μm, oluhambisana ngokunembile nezidingo zokukhiqiza kanye nezimo zokusetshenziswa kwezikali ezahlukene. Amapharamitha athile alandelayo:
(I) I-Laboratory Small-Scale Silicon Carbide Intensive Mixer & Granulator (500ML-50L)
Yakhelwe ngqo i-R&D yelabhorethri kanye nokukhiqizwa kwesilingo seqembu elincane, imodeli incane futhi incane endaweni, ifanelekela izimo ezifana nezindawo zokucwaninga nezikhungo ze-R&D. Isetshenziswa kakhulu kwi-R&D yefomula yomkhiqizo omusha, ukwenza ngcono amapharamitha enqubo kanye nokulungiselela amasampula eqembu elincane, inikeza ukwesekwa kwedatha okunembile kokuhlolwa okulandelayo kwe-pilot kanye nokukhiqizwa kwesisindo.
Ububanzi Bomthamo:
500ML, 1L, 5L, 10L, 25L, 50L (kungenziwa ngezifiso uma kudingeka)
Usayizi wePellet:
75-250μm (ingalawulwa ngokunembile ngokulungiswa kwepharamitha)
Izici Eziyinhloko:
Ukuxuba nokuhlanganisa okuhlanganisiwe, ukufana okuphezulu kokuxuba, ukulungiswa kwepharamitha okunembile, ukulayisha okulula kanye nokuhlanza okulula. Isekela amamojula asebenzayo okuzikhethela njenge-vacuum kanye nokushisa, futhi ingalingisa inqubo yokuhlanganisa kwezimboni ukuqinisekisa ukunemba kanye nokuphindaphindwa kwedatha yokuhlola.
Izimo Ezivumelana Nezimo:
Amalabhorethri aseyunivesithi, izikhungo ze-R&D zebhizinisi, ukukhiqizwa kwamasampula amancane, okusetshenziselwa i-R&D yefomula ye-silicon carbide powder, ukwenziwa ngcono kwenqubo kanye nokulungiswa kwezinhlayiya ezikhethekile zeqembu elincane.
(II) Umugqa Wokukhiqiza We-Pilot Silicon Carbide Intensive Mixer & Granulator (100-500L)
Njengemishini eyinhloko exhumanisa i-R&D yelabhorethri kanye nokukhiqizwa kwenqwaba yezimboni, ilinganisela umkhiqizo kanye nokuguquguquka, ingafeza ukukhiqizwa kwenqwaba encane, futhi iqinisekise ukuthi inqubo yokukhiqiza yezimboni iyasebenza, inikeze amapharamitha enqubo aphelele kanye nolwazi lokufaka imishini ukuze kuqaliswe imigqa yokukhiqiza emikhulu, futhi inciphise ingozi yokukhiqizwa kwenqwaba.
Ububanzi Bomthamo:
100L, 200L, 300L, 400L, 500L (kungenziwa ngezifiso uma kudingeka)
Usayizi wePellet:
75-250μm (ukusatshalaliswa kosayizi wezinhlayiya ezincane kanye nokuqina okuqinile)
Izici Eziyinhloko:
Ukwamukela umklamo wesilinda othambekele, kuhlanganiswe ne-rotor enesivinini esikhulu kanye ne-scraper ekhethekile, kwakha ukunyakaza okunezinhlangothi ezintathu okuguquguqukayo, kususa ukuhlangana kwezinto kanye nokuxuba amakhona afile, ukuqinisekisa ukuhambisana kokucutshungulwa kwezinto ngaphakathi kweqembu; kusekela ukusebenza okuqhubekayo, kungashintshwa ukuze kuxhunywe ngokuzenzakalelayo kwemigqa yokukhiqiza yomshayeli, ngokusetshenziswa kwamandla aphansi, ukusebenza kahle okuphezulu kanye nokugcinwa okulula.
Izimo Ezivumelana Nezimo:
Ama-workshop okuhlola amabhizinisi, izisekelo zokukhiqiza ezincane, ezisetshenziselwa ukukhiqizwa kwe-silicon carbide micro-powder yebanga le-semiconductor, izinhlayiya ze-silicon carbide zokuguqulwa kwe-anode yebhethri le-lithium, ama-billet e-ceramic asebenza kahle kakhulu kanye neminye imikhiqizo.
(III) I-Silicon Carbide Intensive Mixer kanye ne-Granulator Enkulu Yezinga Lezimboni (750-3000L)
Yakhelwe ukukhiqizwa kwezimboni ezinkulu, inezinzuzo zokukhiqiza okuphezulu, ukuzinza okuphezulu kanye nokusetshenziswa kwamandla aphansi, ingashintshwa ibe yimigqa yokukhiqiza engamathani ayi-10,000, ihlangabezane nezidingo zokukhiqiza ezinkulu zamasimu aphezulu, ikakhulukazi afanelekela izimo zokukhiqiza eziningi ezinezidingo eziphezulu kakhulu zokuqina kwekhwalithi yezinhlayiya.
Ububanzi Bomthamo:
750L, 1000L, 1500L, 2000L, 2500L, 3000L (kungenziwa ngezifiso uma kudingeka)
Usayizi wePellet:
75-250μm (ukuphambuka kosayizi wezinhlayiya ezincane kanye nokuvumelana okuhle kakhulu ekukhiqizweni kweqoqo)
Izici Eziyinhloko:
Ukwamukela ukwakheka kwesakhiwo okuqinisayo okumelana nokuguguleka, okufanelekela ukukhiqizwa okuqhubekayo kwesikhathi eside; ifakwe uhlelo lokulawula oluhlakaniphile, ingafinyelela ukulungiswa okuzenzakalelayo kwepharamitha, i-alamu yamaphutha kanye nokulandelelwa kwedatha, kunciphisa izindleko zabasebenzi; ukwakheka kwenqubo ehlanganisiwe kuthuthukisa kakhulu ukusebenza kahle kokukhiqiza, ukusetshenziswa kwamandla kweyunithi kuphansi kakhulu kunokwemishini yendabuko, futhi ngesikhathi esifanayo kunciphisa ukulahleka kwezinto ezibonakalayo, kuthuthukisa izinga lokufaneleka komkhiqizo kanye nokukhiqiza.
Izimo Ezivumelana Nezimo:
Amabhizinisi amakhulu okukhiqiza i-silicon carbide, izisekelo zezinto ze-semiconductor, amapaki ezimboni amasha amandla, asetshenziselwa ukukhiqizwa okukhulu kwe-semiconductor wafer cutting micro-powder, izinto ze-substrate zedivayisi yamandla kagesi, izinto ezisebenza kahle kakhulu, izingxenye ze-ceramic ezithuthukisiwe kanye neminye imikhiqizo.
III
Izimboni Nezinkambu Zokufaka Isicelo Ezisebenzayo
Ngokuncika emandleni okugaya asezingeni eliphezulu kanye nokuzivumelanisa nezimo okugcwele kwe-mixer ne-granulator ye-CO-NELE enamandla, imishini isetshenziswa kabanzi emikhakheni ephezulu enezidingo eziqinile zekhwalithi yezinhlayiya ze-silicon carbide, ehlanganisa izimboni eziningi eziyinhloko:
Ukukhiqizwa Kwe-semiconductor Nokunemba
Isetshenziselwa ukukhiqizwa kwe-silicon carbide micro-powder yokusika, ukugaya nokupholisha i-semiconductor wafer, kanye nezimpawu zokusebenza okuphezulu, amabheringi, ama-nozzle anembile kanye neminye imikhiqizo, ehlangabezana nezidingo eziyinhloko zobumsulwa obuphezulu, usayizi wezinhlayiya eziqinile kanye ne-sphericity enhle.
Izimoto Ezintsha Zamandla Nogesi
Zivumelanise ne-granulation yezinto zokwakha ze-silicon carbide substrate zamadivayisi kagesi ayinhloko njengeziguquli zezimoto zikagesi kanye nezinqwaba zokushaja, kanye nokulungiswa kwezinhlayiya ze-silicon carbide zokuguqulwa kwe-anode yebhethri le-lithium, okusiza ekuthuthukiseni imboni entsha yamandla.
Izinto Zobumba Ezithuthukisiwe Nezinto Ezingaguquki
Isetshenziselwa ukuhlanganisa izingxenye ze-ceramic ze-silicon carbide ezisebenza kahle kakhulu (amapuleti e-ceramic angenazibhamu, ama-heat exchanger, ifenisha ye-oven, njll.) kanye nezinto ezisezingeni eliphezulu zokuphikisa, ukuthuthukisa ukugeleza kwempuphu nokuqinisekisa ubuningi obuluhlaza obufanayo kanye nesimo esijwayelekile ekucindezelweni okomile okulandelayo kanye nokucindezela kwe-isostatic.
Amakhemikhali Amahle Nezinto Ezihlanganisiwe
Njengokugcwalisa okusebenzayo, izinhlayiya ze-silicon carbide zigoqwa ngokulinganayo bese zengezwa ezintweni ze-polymer kanye nezinto ezihlanganisiwe ukuze kuthuthukiswe ukuhanjiswa kokushisa, ukumelana nokuguguleka kanye nokusebenza kokushisa kwezinto, zivumelane nezidingo zokukhiqiza zemikhiqizo yamakhemikhali ephezulu.
IV
Inani Eliyinhloko Lomkhiqizo
Ukuqinisekisa ikhwalithi
Lawula ngokunembile usayizi we-pellet ongu-75-250μm, ngezinhlayiya ezifanayo, ubukhulu obuphezulu kanye nobuningi obuhle, uhlangabezana nezidingo eziqinile zamasimu aphezulu ezinhlayiya ze-silicon carbide futhi uthuthukise ukuncintisana kwemikhiqizo yokugcina.
Isikhathi sokuthunyelwe: Mashi-17-2026
