Intshayelelo yeMveliso ye-CO-NELE Intensive Mixer & Granulator
Njengezinto eziphambili ze-semiconductor core substrates zesizukulwana sesithathu, izinto ezichasayo eziphezulu kunye ne-precision abrasives, i-silicon carbide (SiC) ibeka iimfuno ezingqongqo kumgangatho we-granulation wee-precursor powders kwisicelo sayo semizi-mveliso - kufuneka ibe nokufana okuphezulu, i-sphericity eqhelekileyo, ulawulo oluchanekileyo lobungakanani be-particle kunye nozinzo lwe-batch. I-CO-NELE'sumxube kunye ne-granulator ye-silicon carbide enamandla, exhaswa yitekhnoloji ephambili "yokuxuba kunye nokuxubana okudibeneyo", igubungela yonke imeko ukusuka kuvavanyo oluncinci lwelabhoratri, uvavanyo lovavanyo ukuya kwimveliso yobuninzi bemizi-mveliso, ihambelana ngokuchanekileyo neemfuno zemveliso yezikali ezahlukeneyo. Ingavelisa ngokuzinzileyo amasuntswana e-silicon carbide asemgangathweni ophezulu aneenkcazo ze-75-250μm, isombulula amanqaku abuhlungu kushishino afana nokulahleka okukhulu kwezinto, amasuntswana angalinganiyo kunye neenkqubo ezinzima kubuchwepheshe bendabuko bokuxubana, kwaye inceda amasimi aphezulu afana nee-semiconductors, amandla amatsha kunye neeseramikhi eziphambili ukuphucula umgangatho kunye nokusebenza kakuhle, ukunciphisa iindleko kunye nokusetyenziswa.
I
Iingenelo eziphambili zeMveliso
I-mixer kunye ne-granulator enamandla igxile kubunzima obuphezulu kunye nokurhawuzelela okuphezulu kwe-silicon carbide, idibanisa itekhnoloji yokuxuba enemilinganiselo emithathu kunye nenkqubo yokulawula i-granulation echanekileyo. Iingenelo zayo eziphambili zisebenza kuyo yonke inkqubo yemveliso, ukulinganisela ukusebenza kakuhle kunye nomgangatho:
Inkqubo edibeneyo yokusebenza kakuhle
Lo mxube onzulu kunye ne-granulator uphula inkqubo yendabuko yokwahlulahlula "ukuxuba kwangaphambili → ukudlulisa → i-granulation", udibanisa imisebenzi yokuxuba kunye ne-granulation ibe yinto enye, ususa isidingo sokudlulisa izixhobo phakathi kwezixhobo ezahlukeneyo, unciphisa kakhulu umjikelo wemveliso, unciphisa umngcipheko wokulahleka kothuli lwe-powder kunye nokungcola okunqamlezileyo, ngakumbi okufanelekileyo kwiimfuno zobumsulwa obuphezulu be-silicon carbide ye-semiconductor-grade.
Ulawulo lobungakanani beenxalenye ezichanekileyo
Ngolawulo lokuguqulwa kwamaza okujikeleza, ixesha lokuxuba kunye nobungakanani bokongeza ulwelo, inkqubo yokukhula kwamasuntswana ingalawulwa ngokuchanekileyo, ivelise ngokuzinzileyo amasuntswana e-silicon carbide kuluhlu lwe-75-250μm. Amasuntswana anobubanzi obuphezulu, uxinano olufanayo kunye nokusasazwa kobukhulu bamasuntswana axineneyo, kwaye izinga le-spheroidization lifikelela kwinqanaba eliphezulu leshishini, lihlangabezana ngokupheleleyo neemfuno zeenkqubo ezilandelayo ezifana nokubumba, ukunyibilikisa okanye ukukhula kwekristale.
Uyilo oluZilungelelanisayo oluGqibeleleyo oluPheleleyo
Igubungela uluhlu olupheleleyo lweemodeli ukusuka kwizixhobo ezincinci zelebhu ukuya kwimigca yemveliso yemizi-mveliso emikhulu, enomthamo ophakathi kwe-500ML ukuya kwi-3000L. Ingakhethwa ngokulula ngokweemfuno zamanqanaba ahlukeneyo afana nophando nophuhliso, uvavanyo lovavanyo kunye nemveliso yobuninzi, ukufezekisa "ukuguqulwa okuthe ngqo kwedatha yovavanyo oluncinci ukuya kwinqanaba lemizi-mveliso", kunye nokunciphisa iindleko kunye nomngcipheko wovavanyo kunye neempazamo zokuphucula inkqubo.
Ayigugi, Ihlala ixesha elide kwaye kulula ukuyigcina
Ijonge ekubeni i-silicon carbide ibe nokurhawuzelela okuphezulu, isilinda sezixhobo, ii-rotor blades kunye nee-scrapers zonke zenziwe nge-alloy engagugiyo kakhulu, i-ceramic lining okanye i-hard alloy coating, nto leyo eyandisa ubomi benkonzo ngempumelelo; isigqubuthelo kulula ukusivula nokusiqhekeza, ukukhupha impahla kukhawuleza kwaye kucocekile, nto leyo elula ukuyicoca nokulungisa, inciphisa ungcoliseko oludibanisa iimveliso ezahlukeneyo kwaye yehlisa iindleko zokusebenza kunye nokugcinwa kwezixhobo.
Ukusebenza okuBukrelekrele nokuLula
Ingaxhotyiswa ngenkqubo yokulawula isikrini sokuchukumisa i-PLC + ukuze ijonge iiparameter eziphambili ngexesha langempela ezifana nesantya sokuxuba, ubushushu kunye nesimo sezinto, ixhasa ukulungiswa kweeparameter ngokuchanekileyo kunye nokulandelelwa kwedatha, ukunciphisa iimpazamo zokungenelela ngesandla. Kulula ukuyisebenzisa, ilungelelanisa ubungcali kunye nokulula, kwaye ifanelekile kubasebenzi bamanqanaba ahlukeneyo okusebenza.
II
Iiparamitha zeModeli eziNikezelweyo ngokupheleleyo kunye neZimo eziZilungelelanisayo
Ngokwesixa somthamo, i-intensive mixer kunye ne-granulator zahlulwe zibe zii-series ezintathu ezinkulu: i-lab small-scale, i-pilot production line kunye ne-large-scale industrial grade. Uthotho ngalunye luxhasa ukulawulwa kobukhulu be-pellet ye-75-250μm, oluhambelana ngokuchanekileyo neemfuno zemveliso kunye neemeko zokusetyenziswa kwezikali ezahlukeneyo. Iiparameter ezithile zezi zilandelayo:
(I) I-Lebhu Small-Scale Silicon Carbide Intensive Mixer kunye neGranulator (500ML-50L)
Yenzelwe ngokukodwa i-R&D yelebhu kunye nemveliso yovavanyo lwebhetshi encinci, le modeli incinci kwaye incinci kwindawo, ifanelekile kwiimeko ezifana neelebhu kunye namaziko e-R&D. Isetyenziselwa ikakhulu i-R&D yefomula yemveliso entsha, ukulungiswa kweeparamitha zenkqubo kunye nokulungiswa kweesampuli zebhetshi encinci, inika inkxaso yedatha echanekileyo yovavanyo lovavanyo olulandelayo kunye nemveliso yobuninzi.
Uluhlu Lomthamo:
500ML, 1L, 5L, 10L, 25L, 50L (ingenziwa ngokwezifiso xa ifunwa)
Ubungakanani bePellet:
75-250μm (ingalawulwa ngokuchanekileyo ngokulungiswa kweparameter)
Iimpawu eziphambili:
Ukuxuba kunye nokuxuba okudibeneyo, ukufana okuphezulu kokuxuba, uhlengahlengiso oluchanekileyo lweeparameter, ukukhulula umthwalo ngokulula kunye nokucoca okulula. Ixhasa iimodyuli ezisebenzayo ezikhethiweyo ezifana ne-vacuum kunye nokufudumeza, kwaye inokulinganisa inkqubo yokuxubana kwemizi-mveliso ukuqinisekisa ukuchaneka kunye nokuphindaphinda kwedatha yovavanyo.
Iimeko eziZiqhelanisayo:
Iilebhu zeYunivesithi, amaziko ophando nophuhliso lweshishini, imveliso yesampulu encinci, esetyenziselwa uphando nophuhliso lwefomula ye-silicon carbide powder, ukwenziwa ngcono kwenkqubo kunye nokulungiswa kwee-particles ezikhethekileyo ze-batch encinci.
(II) Umgca Wokuvelisa Umgca Wokulinga I-Silicon Carbide Intensive Mixer kunye neGranulator (100-500L)
Njengesixhobo esiphambili esidibanisa i-R&D yelebhu kunye nemveliso yobuninzi bemizi-mveliso, ilungelelanisa imveliso kunye nokuguquguquka, inokufezekisa imveliso yebhetshi encinci, kwaye iqinisekise ukuba kunokwenzeka kwenkqubo yemveliso yemizi-mveliso, ibonelela ngemilinganiselo yenkqubo egqibeleleyo kunye namava okugunyazisa izixhobo ukuze kugunyaziswe imigca yemveliso emikhulu, kwaye inciphise umngcipheko wemveliso yobuninzi.
Uluhlu Lomthamo:
100L, 200L, 300L, 400L, 500L (ingenziwa ngokwezifiso xa ifunwa)
Ubungakanani bePellet:
75-250μm (ukusasazwa kobukhulu bezinto ezincinci kunye nozinzo oluqinileyo)
Iimpawu eziphambili:
Yamkela uyilo lwesilinda oluthambekileyo, oludityaniswe ne-rotor ekhawulezayo kunye ne-scraper ekhethekileyo, eyenza intshukumo ye-three-dimensional turbulent, isusa i-agglomeration yezinto kunye nokuxuba iikona ezifileyo, iqinisekisa ukuhambelana kokucutshungulwa kwezinto ngaphakathi kwebhetshi; ixhasa ukusebenza okuqhubekayo, inokuhlengahlengiswa ngokuzenzekela kwimigca yemveliso yomqhubi, ngokusetyenziswa kwamandla aphantsi, ukusebenza kakuhle kunye nokugcinwa okulula.
Iimeko eziZiqhelanisayo:
Iiworkshop zovavanyo lweshishini, iziseko zemveliso ezincinci, ezisetyenziselwa ukuvelisa i-silicon carbide micro-powder ye-semiconductor-grade, amasuntswana e-silicon carbide okuguqula i-anode yebhetri ye-lithium, ii-billets ze-ceramic ezisebenza kakuhle kunye nezinye iimveliso.
(III) I-Silicon Carbide Intensive Mixer kunye neGranulator yoMgangatho Omkhulu weZimboni (750-3000L)
Yenzelwe imveliso yemizi-mveliso emikhulu, ineengenelo zemveliso ephezulu, uzinzo oluphezulu kunye nokusetyenziswa kwamandla aphantsi, inokuhlengahlengiswa kwimigca yemveliso yeetoni ezili-10,000, ukuhlangabezana neemfuno zemveliso enkulu yamasimi aphezulu, ngakumbi ezifanelekileyo kwiimeko zemveliso yebhetshi eneemfuno eziphezulu kakhulu zomgangatho wamasuntswana.
Uluhlu Lomthamo:
750L, 1000L, 1500L, 2000L, 2500L, 3000L (ingenziwa ngokwezifiso xa ifunwa)
Ubungakanani bePellet:
75-250μm (ukuphambuka kobukhulu bezinto ezincinci kunye nokuhambelana okuhle kakhulu kwimveliso yebhetshi)
Iimpawu eziphambili:
Yamkela uyilo lwesakhiwo oluqinileyo olumelana nokuguguleka, olufanelekileyo kwimveliso eqhubekayo ixesha elide; ixhotyiswe ngenkqubo yolawulo ekrelekrele, inokufezekisa uhlengahlengiso oluzenzekelayo lweparameter, i-alamu yempazamo kunye nokulandeleka kwedatha, inciphisa iindleko zabasebenzi; uyilo lwenkqubo oludibeneyo luphucula kakhulu ukusebenza kakuhle kwemveliso, ukusetyenziswa kwamandla kwiyunithi kuphantsi kakhulu kunezixhobo zemveli, kwaye kwangaxeshanye kunciphisa ukulahleka kwezinto, kuphucula izinga lokufaneleka kwemveliso kunye nemveliso.
Iimeko eziZiqhelanisayo:
Amashishini amakhulu emveliso ye-silicon carbide, iziseko zezinto ze-semiconductor, iipaki ezintsha zamandla zoshishino, ezisetyenziselwa ukuvelisa ngobuninzi i-semiconductor wafer cutting micro-powder, izixhobo ze-substrate zezixhobo zamandla zesithuthi sombane, izixhobo ezichasayo ezisebenza kakuhle, izinto ze-ceramic eziphambili kunye nezinye iimveliso.
III
Amashishini afanelekileyo kunye namaSistim okufaka izicelo
Ngokuxhomekeke kumthamo we-granulation osemgangathweni ophezulu kunye nokuguquguquka ngokupheleleyo kwe-mixer kunye ne-granulator ye-CO-NELE enzulu, izixhobo zisetyenziswa kakhulu kwiindawo eziphezulu ezineemfuno ezingqongqo kumgangatho wamasuntswana e-silicon carbide, ezigubungela amashishini amaninzi angundoqo:
Ukwenziwa kweSemiconductor kunye nokuQinisekisa
Isetyenziselwa ukuvelisa i-silicon carbide micro-powder yokusika, ukugaya kunye nokupolisha i-semiconductor wafer, kunye nezitywino zokusebenza okuphezulu, iibheringi, ii-nozzles ezichanekileyo kunye nezinye iimveliso, ukuhlangabezana neemfuno eziphambili zobunyulu obuphezulu, ubungakanani obuqinileyo bezinto ezincinci kunye ne-sphericity elungileyo.
Izithuthi Ezintsha Zamandla Nombane
Ziqhelanise ne-granulation yezinto ze-silicon carbide substrate kwizixhobo zamandla eziphambili ezifana nee-inverters zezithuthi zombane kunye nee-charging piles, kunye nokulungiswa kwamasuntswana e-silicon carbide ukuze kuguqulwe i-anode yebhetri ye-lithium, okunceda ukuphuculwa kweshishini elitsha lamandla.
Iiceramics eziPhambili kunye nezixhobo ezirhabaxa
Isetyenziselwa ukuxubana kwezinto ze-ceramic ze-silicon carbide ezisebenzayo kakhulu (iipleyiti ze-ceramic ezikhusela iimbumbulu, ii-heat exchangers, ifenitshala ye-oven, njl.njl.) kunye nezinto ezikhuselayo eziphezulu, ukuphucula ukunyibilika komgubo kunye nokuqinisekisa uxinano oluluhlaza olufanayo kunye nemo eqhelekileyo kwi-dry pressing elandelayo kunye ne-isostatic pressing.
Iikhemikhali ezintle kunye nezinto ezidityanisiweyo
Njengesithambisi esisebenzayo, amasuntswana e-silicon carbide axutywa ngokulinganayo aze emva koko ongezwe kwizixhobo ze-polymer kunye nezixhobo ezidityanisiweyo ukuphucula ukuhanjiswa kobushushu, ukumelana nokuguguleka kunye nokusebenza kobushushu bezixhobo, ukuze zivumelane neemfuno zemveliso yeemveliso zeekhemikhali eziphezulu.
IV
Ixabiso eliPhambili leMveliso
Ukuqinisekisa umgangatho
Lawula ngokuchanekileyo ubungakanani bepellet obuyi-75-250μm, kunye namaqhekeza afanayo, ubukhulu obuphezulu kunye noxinano oluhle, ukuhlangabezana neemfuno ezingqongqo zamacandelo aphezulu kwiinxalenye ze-silicon carbide kunye nokuphucula ukukhuphisana kweemveliso zokugqibela.
Ixesha leposi: Matshi-17-2026
