CO-NELE Intensive Mixer & Granulator Product Introduction
As a key raw material for third-generation semiconductor core substrates, high-end refractory materials and precision abrasives, silicon carbide (SiC) places strict requirements on the granulation quality of precursor powders for its industrial application — it needs to have high uniformity, regular sphericity, precise particle size control and batch stability. CO-NELE’s silicon carbide intensive mixer and granulator, supported by the core technology of “integrated mixing and granulation”, covers the entire scenario from laboratory small-scale test, pilot test to industrial mass production, accurately matching the production needs of different scales. It can stably produce high-quality silicon carbide particles with a specification of 75-250μm, solving the industry pain points such as high material loss, uneven particles and cumbersome processes in traditional granulation technology, and helping the high-end fields such as semiconductors, new energy and advanced ceramics improve quality and efficiency, reduce costs and consumption.
I
Core Advantages of the Product
The intensive mixer and granulator focuses on the high hardness and high abrasiveness of silicon carbide, integrates three-dimensional turbulent mixing technology and precise granulation control system. Its core advantages run through the entire production process, balancing efficiency and quality:
Integrated High-Efficiency Process
This intensive mixer and granulator breaks the traditional split process of “premixing → transfer → granulation”, integrates mixing and granulation functions into one, eliminating the need to transfer materials between different equipment, greatly shortening the production cycle, reducing the risk of powder dust loss and cross-contamination, especially suitable for the high-purity requirements of semiconductor-grade silicon carbide.
Precise Particle Size Control
Through frequency conversion control of rotor speed, mixing time and liquid addition amount, the particle growth process can be accurately controlled, stably producing silicon carbide particles in the range of 75-250μm. The particles have high sphericity, uniform density and concentrated particle size distribution, and the spheroidization rate reaches the high-end level of the industry, fully meeting the needs of subsequent processes such as molding, sintering or crystal growth.
Full-Scenario Adaptive Design
It covers a full range of models from laboratory small-scale equipment to large-scale industrial production lines, with a capacity range of 500ML to 3000L. It can be flexibly selected according to the needs of different stages such as R&D, pilot test and mass production, realizing “linear conversion of small-scale test data to industrial scale”, and reducing the cost and trial-and-error risk of process upgrading.
Wear-Resistant, Durable and Easy to Maintain
Aiming at the high abrasiveness of silicon carbide, the equipment cylinder, rotor blades and scrapers are all made of high-wear-resistant alloy, ceramic lining or hard alloy coating, effectively extending the service life; the cover is easy to open and disassemble, the unloading is fast and clean, which is convenient for cleaning and maintenance, reducing cross-contamination between different batches of products and lowering the equipment operation and maintenance cost.
Intelligent and Convenient Operation
It can be equipped with a PLC + touch screen control system to real-time monitor key parameters such as mixing speed, temperature and material status, supporting precise parameter adjustment and data traceability, reducing manual intervention errors. It is simple and easy to operate, balancing professionalism and convenience, and suitable for staff of different operation levels.
II
Full-Specification Model Parameters and Adaptive Scenarios
According to the capacity, the intensive mixer and granulator is divided into three major series: laboratory small-scale, pilot production line and large-scale industrial grade. Each series supports 75-250μm pellet size regulation, accurately matching the production needs and application scenarios of different scales. The specific parameters are as follows:
(I) Laboratory Small-Scale Silicon Carbide Intensive Mixer & Granulator (500ML-50L)
Designed specifically for laboratory R&D and small-batch trial production, the model is compact and small in space occupation, suitable for scenarios such as laboratories and R&D centers. It is mainly used for new product formula R&D, process parameter optimization and small-batch sample preparation, providing accurate data support for subsequent pilot test and mass production.
Capacity Range:
500ML, 1L, 5L, 10L, 25L, 50L (customizable on demand)
Pellet Size:
75-250μm (can be accurately controlled by parameter adjustment)
Core Features:
Integrated mixing and granulation, high mixing uniformity, precise parameter adjustment, convenient unloading and easy cleaning. It supports optional functional modules such as vacuum and heating, and can simulate industrial granulation process to ensure the accuracy and repeatability of test data.
Adaptive Scenarios:
University laboratories, enterprise R&D centers, small-scale sample production, used for silicon carbide powder formula R&D, process optimization and small-batch special specification particle preparation.
(II) Pilot Production Line Silicon Carbide Intensive Mixer & Granulator (100-500L)
As the core equipment connecting laboratory R&D and industrial mass production, it balances productivity and flexibility, can realize small-scale batch production, and verify the feasibility of industrial production process, providing perfect process parameters and equipment commissioning experience for the commissioning of large-scale production lines, and reducing the risk of mass production.
Capacity Range:
100L, 200L, 300L, 400L, 500L (customizable on demand)
Pellet Size:
75-250μm (narrow particle size distribution and strong stability)
Core Features:
Adopting inclined cylinder design, combined with high-speed rotor and special scraper, forming three-dimensional turbulent movement, eliminating material agglomeration and mixing dead corners, ensuring the consistency of material processing within the batch; supporting continuous operation, it can be adapted to the automatic connection of pilot production lines, with low energy consumption, high efficiency and convenient maintenance.
Adaptive Scenarios:
Enterprise pilot workshops, small-scale production bases, used for medium-batch production of semiconductor-grade silicon carbide micro-powder, silicon carbide particles for lithium battery anode modification, high-performance ceramic billets and other products.
(III) Large-Scale Industrial-Grade Silicon Carbide Intensive Mixer & Granulator (750-3000L)
Designed for large-scale industrial production, it has the advantages of high productivity, high stability and low energy consumption, can be adapted to 10,000-ton production lines, meeting the large-scale production needs of high-end fields, especially suitable for batch production scenarios with extremely high requirements on particle quality consistency.
Capacity Range:
750L, 1000L, 1500L, 2000L, 2500L, 3000L (customizable on demand)
Pellet Size:
75-250μm (small particle size deviation and excellent consistency in batch production)
Core Features:
Adopting reinforced wear-resistant structure design, suitable for long-term continuous production; equipped with intelligent control system, it can realize automatic parameter adjustment, fault alarm and data traceability, reducing labor costs; the integrated process design greatly improves production efficiency, the unit energy consumption is significantly lower than that of traditional equipment, and at the same time reduces material loss, improving product qualification rate and productivity.
Adaptive Scenarios:
Large-scale silicon carbide production enterprises, semiconductor material bases, new energy industrial parks, used for large-scale production of semiconductor wafer cutting micro-powder, electric vehicle power device substrate materials, high-performance refractory materials, advanced ceramic components and other products.
III
Applicable Industries and Application Fields
Relying on the high-quality granulation capacity and full-specification adaptability of CO-NELE’s intensive mixer and granulator, the equipment is widely used in high-end fields with strict requirements on silicon carbide particle quality, covering multiple core industries:
Semiconductor and Precision Manufacturing
Used for the production of silicon carbide micro-powder for semiconductor wafer cutting, grinding and polishing, as well as high-performance seals, bearings, precision nozzles and other products, meeting the core requirements of high purity, strict particle size and good sphericity.
New Energy and Electric Vehicles
Adapt to the granulation of silicon carbide substrate materials for core power devices such as electric vehicle inverters and charging piles, as well as the preparation of silicon carbide particles for lithium battery anode modification, helping the upgrading of the new energy industry.
Advanced Ceramics and Refractory Materials
Used for the granulation of high-performance silicon carbide ceramic components (bulletproof ceramic plates, heat exchangers, kiln furniture, etc.) and high-end refractory materials, improving powder fluidity and ensuring uniform green density and regular shape in subsequent dry pressing and isostatic pressing.
Fine Chemicals and Composite Materials
As a functional filler, silicon carbide particles are uniformly granulated and then added to polymer materials and composite materials to improve the thermal conductivity, wear resistance and insulation performance of materials, adapting to the production needs of high-end chemical products.
IV
Core Value of the Product
Quality Assurance
Precisely control the 75-250μm pellet size, with uniform particles, high sphericity and good density, meeting the strict requirements of high-end fields for silicon carbide particles and improving the competitiveness of end products.
Post time: Mar-17-2026
