Abaxubi abanamandla isetyenziswa kwi-granulation ye-ceramic powder.I-granulation yomgubo we-ceramicyinkqubo apho iipowders ezintle zeseramikhi ziguqulwa zibe ziigranules, ezingamasuntswana amakhulu, ahamba ngokukhululekileyo. Oku kubalulekile kuba iigranules kulula ukuziphatha, ukuzithutha, kunye nokuzisebenzisa kwiinkqubo ezilandelayo ezifana nokucinezela okanye ukubumba.
Abaxubi abanamandla abayi kuxuba nje umgubo kunye nee-binders okanye ezinye izongezo kodwa banokunceda ekwenzeni iigranules.
I-CO-NELE Intensive Mixer, endicinga ukuba luhlobo lomxube onzulu olusebenzisa isikhongozeli esijikelezayo kunye nesixhobo sokuxuba ukwenza ukusika okuphezulu. Isenokuba neepaddles ezijikelezayo ezixubayo neziqhekekayo.
Ndifuna ukucacisa iimpawu eziphambili zee-Intensive mixers. Umzekelo, ii-high-shear mixers zine-blades okanye ii-rotors ezihamba ngesantya esiphezulu, zidala amandla okucheba anceda ekuqhekezeni amasuntswana kwaye akhuthaze ukuhlangana xa kongezwa ii-binders.
Iingenelo zokusebenzisa abaxubi abanamandla ziquka amaxesha okucubungula ngokukhawuleza, ukuxuba okufanayo, ulawulo olungcono kubungakanani kunye noxinano lwegranule, kunye nokukwazi ukuphatha izinto ezahlukeneyo.
Ukusetyenziswa kwi-ceramic processing kungaba kukulungiselela ii-granules zokucinezela okomileyo, ukucinezela okuzimeleyo, okanye ezinye iindlela zokwenza. Umgangatho wee-granules uchaphazela iimpawu zemveliso yokugqibela, njengobuninzi, amandla, kunye nokufana. Ngoko ke amandla omxube wokuvelisa ii-granules ezifanayo abalulekile.
Umxube onzulu umele iiparameter zenkqubo ezibalulekileyo, ezifana nexesha lokuxuba, isantya seeblade, izinga lokongeza i-binder, kunye nolawulo lobushushu. Ezi parameter kufuneka zilungiswe ukuze kufunyanwe iimpawu ze-granule ezifunekayo. Mhlawumbi umxholo wokufuma nawo uyinto ebalulekileyo, ingakumbi ukuba kusetyenziswa i-liquid binder. Umxube kufuneka usasaze i-binder ngokulinganayo kuyo yonke i-powder ukuze wenze ii-granule ngaphandle kokuzenza zibe manzi kakhulu okanye zome kakhulu.
Abaxubi Abanzulu Be-Ceramic Powder Granulation
I-ceramic powder granulation iguqula ii-fine powders zibe yi-free-flow granules, iphucula ukuphathwa kunye nokucubungula. Ii-intensive mixers zibaluleke kakhulu kule nkqubo, zidibanisa ukuxuba okunamandla aphezulu kunye ne-granulation ngokusebenzisa amandla oomatshini kunye nokuhlanganiswa kwe-binder.
Abaxubi Abanamandla:
Uyilo: Isitya esijikelezayo esinezixhobo zokuxuba ezijikelezayo.
Umsebenzi: Idibanisa amandla e-centrifugal kunye ne-shear ukuze kwenziwe i-granule efanayo.
Imigaqo yokusebenza ye-Intensive Mixer
Amandla okucheba kunye nempembelelo: Iiblade/iirotor zisebenzisa amandla oomatshini ukuqhekeza amasuntswana, nto leyo ekhuthaza ukuhlanganiswa kwezinto.
Ukuhlanganiswa kweBinder: Izibopheleli zolwelo zitshizwa kwaye zisasazwe ngokulinganayo, zenze iigranules ngokusebenzisa amandla e-capillary.
Ulawulo Lokukhula Kweegranule: Ukulungisa isantya seeblade kunye nexesha lokuxuba kulawula uxinano lweegranule kunye nobukhulu bazo.
Isantya Esihlengahlengiswayo: Ilawula ubukhali bokucheba kwiipropati zegranule ezenzelwe wena.
Izinto Ezingagugiyo: Izixhobo zentsimbi ezifakwe i-ceramic okanye eziqinileyo ukuze zikwazi ukumelana nee-ceramics ezirhabaxa.
Ukuzenzekelayo: IiSensors kunye neePLCs zokujonga umswakama, ubungakanani, kunye noxinano ngexesha langempela.
Iigranules ezifanayo: Ubungakanani obufanayo kunye noxinano kuphucula iziphumo zokucinezela/zokubumba.
Ukusebenza kakuhle: Ukucutshungulwa ngokukhawuleza kunciphisa amaxesha okujikeleza.
Ukuguquguquka: Iphatha izinto ezahlukeneyo (i-alumina, i-zirconia) kunye nee-binders (i-PVA, i-PEG).
Ukuveliswa kobushushu: Kufuna iinkqubo zokupholisa ukuthintela ukonakala kwe-binder.
Ukuguguleka nokukrazula: Iiseramikhi ezirhabaxa zifuna ukulungiswa rhoqo.
I-Over-Granulation: Umngcipheko weegranules ezixineneyo ukuba iiparameters azilungiswanga kakuhle.
Iimpawu zezinto: Ukurhawuzelela, ubungakanani bamasuntswana, kunye nohlobo lwe-binder.
Isikali: Abaxubi beqela ukuze kube ngokuchanekileyo; iinkqubo eziqhubekayo zemveliso enomthamo omkhulu.
Ulondolozo: Uyilo olulula lokucoca kunye nezixhobo ezihlala ixesha elide ukunciphisa ixesha lokungasebenzi.
Iinkqubo zoLawulo oluHlakaniphileyo: Uhlengahlengiso oluqhutywa yi-AI ukuze kubekho i-granulation efanelekileyo.
Izixhobo eziPhambili: Iingubo ezidityanisiweyo zokwandisa ubomi bomxube.
Ii-mixers ezinzulu ezifana ne-high-shear kunye ne-Eirich zibalulekile kwi-ceramic granulation, zibonelela ngokusebenza kakuhle kunye nolawulo. Ukukhetha kuxhomekeke kwiimfuno zezinto eziphathekayo, ubungakanani bemveliso, kunye neempawu zobuchwepheshe ukuqinisekisa ii-granules ezikumgangatho ophezulu zokunciphisa.
Ixesha leposi: Meyi-28-2025
