Zosakaniza Zamphamvu za CoNele za Ceramic Powder Granulation

Zosakaniza zolimba imagwiritsidwa ntchito mu granulation ya ufa wa ceramic.Kuchuluka kwa ufa wa CeramicNdi njira yomwe ufa wosalala wa ceramic umasandutsidwa kukhala tinthu tating'onoting'ono, tomwe ndi tinthu tating'onoting'ono tomwe timayenda momasuka. Izi ndizofunikira chifukwa tinthu tating'onoting'ono timakhala tosavuta kugwiritsa ntchito, kunyamula, komanso kugwiritsa ntchito m'njira zina monga kukanikiza kapena kupanga.
Zosakaniza zolimbitsa thupi sizimangosakaniza ufa ndi zomangira kapena zowonjezera zina komanso zimathandiza kupanga ma granules.
CO-NELE Intensive Mixer, yomwe ndikuganiza kuti ndi mtundu wa intensive mixer yomwe imagwiritsa ntchito chidebe chozungulira ndi chida chosakaniza kuti ipange shear yayitali. Ikhoza kukhala ndi ma paddle ozungulira omwe amasakanikirana ndi granulate.

Ndikufunika kufotokoza zinthu zofunika kwambiri pa makina osakaniza zinthu mwamphamvu. Mwachitsanzo, makina osakaniza zinthu zolimba kwambiri ali ndi masamba kapena ma rotor omwe amayenda mofulumira kwambiri, zomwe zimapangitsa kuti azidula zinthu zomwe zimathandiza kuswa tinthu tating'onoting'ono komanso kulimbikitsa kusonkhana kwa zinthu pamene zinthu zomangira zinthu zikuwonjezedwa.
Ubwino wogwiritsa ntchito makina osakaniza kwambiri ungaphatikizepo nthawi yokonza mwachangu, kusakaniza kofanana, kuwongolera bwino kukula ndi kuchuluka kwa granule, komanso kuthekera kogwiritsa ntchito zipangizo zosiyanasiyana.
Kugwiritsa ntchito pokonza zinthu zadothi kungakhale pokonza tinthu tating'onoting'ono tomwe timakanikizidwa mouma, tomwe timakanikiza tokha, kapena njira zina zopangira zinthu. Ubwino wa tinthu tating'onoting'ono timakhudza mawonekedwe a chinthu chomaliza, monga kuchulukana, mphamvu, ndi kufanana. Chifukwa chake kuthekera kwa chosakanizira kupanga tinthu tating'onoting'ono tofanana ndikofunikira.
Chosakaniza champhamvu chimaphatikizapo magawo a njira zomwe ndizofunikira, monga nthawi yosakaniza, liwiro la masamba, kuchuluka kwa zowonjezera, ndi kuwongolera kutentha. Magawo awa ayenera kukonzedwa bwino kuti apeze mawonekedwe a granule omwe mukufuna. Mwina chinyezi ndi chofunikira, makamaka ngati chosungira madzi chikugwiritsidwa ntchito. Chosakanizacho chimayenera kugawa chosungiracho mofanana mu ufa wonse kuti chipange granule popanda kuzipangitsa kukhala zonyowa kwambiri kapena zouma kwambiri.

Zosakaniza Zamphamvu za Ceramic Powder Granulation
Kusakaniza ufa wa ceramic kumasintha ufa wosalala kukhala ma granule oyenda momasuka, zomwe zimapangitsa kuti ntchito igwire bwino ntchito komanso ikonzedwe bwino. Zosakaniza zolimba ndizofunikira kwambiri pa ntchitoyi, kuphatikiza kusakaniza kwamphamvu kwambiri ndi ma granule kudzera mu mphamvu zamakaniko ndi kuphatikiza kwa ma binder.
Zosakaniza Zolimba:
Kapangidwe: Chotengera chozungulira chokhala ndi zida zosakaniza zozungulira.
Ntchito: Imaphatikiza mphamvu za centrifugal ndi shear kuti pakhale granule yofanana.
Mfundo Zogwirira Ntchito Zosakaniza Mozama
Mphamvu Zosenda ndi Zokhudza Kugunda: Masamba/ma rotor amagwiritsa ntchito mphamvu ya makina kuswa tinthu tating'onoting'ono, zomwe zimapangitsa kuti tinthu tigwirizane.
Kuphatikiza Binder: Zomangira zamadzimadzi zimapopedwa ndikugawidwa mofanana, ndikupanga granules kudzera mu capillary force.
Kuwongolera Kukula kwa Granule: Kusintha liwiro la tsamba ndi nthawi yosakaniza kumayang'anira kuchuluka kwa granule ndi kukula kwake.
Liwiro Losinthika: Limalamulira mphamvu ya kumeta tsitsi la zinthu zopangidwa ndi granule.
Zipangizo Zosatha Kutha: Zitsulo zolimba kapena zokongoletsedwa ndi ceramic kuti zipirire zinthu zokulungika.
Makina Odziyimira pawokha: Masensa ndi ma PLC kuti aziwunika chinyezi, kukula, ndi kuchulukana kwa zinthu nthawi yeniyeni.
Ma Granules Ofanana: Kukula ndi kuchulukana kofanana kumathandizira zotsatira zokakamiza/kuumba.
Kuchita bwino: Kukonza mwachangu kumachepetsa nthawi yozungulira.
Kusinthasintha: Imagwira ntchito zosiyanasiyana (aluminiyamu, zirconia) ndi zomangira (PVA, PEG).
Kupanga Kutentha: Kumafuna makina ozizira kuti apewe kuwonongeka kwa ma binder.
Kuwonongeka ndi Kung'ambika: Zoumba zadothi zouma zimafunika kukonzedwa pafupipafupi.
Kuchuluka kwa granule: Chiwopsezo cha granule zokhuthala ngati magawo asinthidwa molakwika.
Katundu wa Zinthu: Kusakhazikika, kukula kwa tinthu tating'onoting'ono, ndi mtundu wa chomangira.
Sikelo: Zosakaniza zamagulu kuti zikhale zolondola; machitidwe opitilira opangira zinthu zambiri.
Kukonza: Mapangidwe osavuta kuyeretsa komanso zipangizo zolimba kuti muchepetse nthawi yogwira ntchito.
Machitidwe Owongolera Anzeru: Kusintha koyendetsedwa ndi AI kuti granulation ikhale yabwino kwambiri.
Zipangizo Zapamwamba: Zophimba zophatikizika kuti ziwonjezere moyo wa chosakanizira.
Zosakaniza zolimba monga mitundu ya high-shear ndi Eirich ndizofunikira kwambiri pa ceramic granulation, zomwe zimapereka magwiridwe antchito komanso kuwongolera. Kusankha kumadalira zosowa zakuthupi, kukula kwa kupanga, ndi mawonekedwe aukadaulo kuti zitsimikizire kuti granules zapamwamba kwambiri zimagwiritsidwa ntchito.