Qingdao Co-nele Machinery Equipment Co., Ltd. (Co-nele) introduces the CR series bentonite mixing and granulation machine, a high-end equipment integrating efficient mixing and precise granulation functions. This equipment is specifically designed for industries such as bentonite cat litter, ceramic powders, refractory materials, and metallurgical powders. Through its innovative inclined power system and three-dimensional turbulent granulation principle, it can quickly complete the entire process from raw materials to uniform granules in a single machine, significantly improving production quality, efficiency, and stability. As a national high-tech enterprise and a \”specialized, refined, and innovative\” enterprise in Shandong Province, Co-nele leverages its profound technological expertise to provide customers with reliable solutions for the entire process, from laboratory research and development to large-scale industrial production.
Bentonite granulation machine, Mixing and granulation integrated machine, Inclined granulation machine, Controllable particle size
The CR series bentonite mixing and granulation machine is the culmination of CO-NELE’s core technology, designed to address the pain points of uneven mixing, high energy consumption, and cumbersome processes in traditional production methods. The equipment adopts a unique inclined cylinder design, combined with a high-speed eccentric rotor, driving the material to generate strong reverse shearing and three-dimensional composite motion within the cylinder. This motion ensures that the material participates in mixing and granulation without dead ends, achieving molecular-level uniform dispersion even for trace additives, with a mixing uniformity of up to 100%.
The core advantage of the equipment lies in its powerful functional integration and flexible intelligent control. It integrates traditional mixing, stirring, and granulation processes into a single enclosed device, significantly shortening the production cycle, reducing equipment investment and space requirements, and effectively reducing material loss and contamination during transfer. At the same time, the equipment is equipped with an advanced PLC intelligent control system and variable frequency drive, allowing operators to monitor and precisely adjust key parameters such as speed, temperature, and time in real time. Process recipes can also be preset and stored, ensuring absolute consistency and traceability between production batches.
In terms of quality and durability, Co-nele also strives for excellence. The core components in contact with the material are made of special wear-resistant alloys, greatly extending their service life. The discharge gate utilizes a nationally patented sealing technology (Patent No.: ZL 2018 2 1156132.3), ensuring leak-free operation and clean, thorough discharge. Furthermore, the equipment can be flexibly equipped with heating or vacuum systems according to process requirements, meeting the temperature control or degassing and anti-oxidation requirements of special processes such as ferrite production.
Core Parameters
| Pellet size range |
The range is extremely wide, allowing for adjustment from fine powder of 200 mesh (approximately 75 micrometers) to millimeter- or even centimeter-sized spheres, meeting the particle size requirements of different application scenarios. |
| Production Capacity |
Our product range is comprehensive, offering a full series of models from 1-liter laboratory-scale micro-granulators to large-scale production lines with a capacity of 7000 liters. Taking the classic CR19 model as an example, its rated output capacity is 750 liters, and its rated input capacity is 1125 liters. |
| Working Principle |
The system utilizes a combination of a tilted cylinder and a high-speed eccentric rotor for dual-power drive. The materials inside the cylinder undergo a complex three-dimensional turbulent motion involving scattering, convection, diffusion, and shearing, resulting in efficient and uniform mixing and dense granulation. |
| PLC intelligent control system |
The PLC intelligent control system supports variable frequency speed control, real-time parameter monitoring, process recipe storage, and online dynamic adjustment, allowing for changes in particle size and strength without stopping the machine. |
| Granulation time |
Efficient and fast, each batch of granulation only takes 1-4 minutes, improving efficiency by 4-5 times compared to traditional processes. |
