Vietnam 60m³/h Concrete Batching Plant for Core Vibration Pipe Production

I. Project Overview

Recently, the 60m³/h concrete batching plant dedicated to the core vibration process, independently developed and produced by CO-NELE, has successfully landed at the concrete pipe production project site in Vietnam and officially entered the commissioning phase. After on-site commissioning and testing, the monthly output of the mixing plant in the first month of commissioning reached 14,000 m³, the continuous operation stability of the equipment reached more than 98%, and all performance indicators met the local precast concrete production standards and core vibration process requirements in Vietnam.

The successful launch of this project not only demonstrates CO-NELE’s technical strength and customized service capabilities in the field of concrete batching plant, but also further expands the company’s layout in the Southeast Asian precast concrete batching plant market, injecting new vitality into local infrastructure construction.

II. Core Equipment Configuration and Parameters of the Project

2.1 Overall Introduction of Core Equipment

The 60m³/h concrete batching plant (model HZS60) customized for this Vietnam project is specially built for the core vibration pipe-making process. Its core configuration includes CO-NELE 1m³ vertical shaft planetary concrete mixer (model CMP1000), high-precision batching machine and fully automatic metering system. It accurately meets the production needs of local concrete pipes, drainage pipes and jacking pipes in Vietnam, and can stably output dry-hard concrete that meets the process standards, helping customers achieve efficient and standardized prefabricated production.

2.2 Detailed Parameters of Core Equipment

2.2.1 Parameters of HZS60 Type 60m³/h Concrete Batching Plant

2.2.2 Parameters of CMP1000 Type 1m³ Vertical Shaft Planetary Concrete Mixer

III. Core Advantages and Commissioning Data of the Project

3.1 Analysis of Core Advantages

• Efficiency Advantage: Stable output of 60m³/h, which can meet the concrete supply demand of 40 sections of Φ1350-Φ1800 specification concrete pipes per hour. Compared with local traditional mixing equipment, the production efficiency is increased by more than 40%;
• Quality Advantage: The CMP1000 planetary mixer achieves 360° dead-angle-free mixing, the concrete compactness reaches 99.2%, ensuring that the compressive strength of concrete pipes is stably above C50, and the durability is greatly improved;
• Energy Saving Advantage: Compared with traditional mixing equipment, it saves more than 30% energy. At the same time, accurate metering can reduce raw material loss by 8%-10%, significantly reducing customer production costs;
• Adaptability Advantage: Modular design, installation and commissioning cycle is only 18 days. Key components are made of wear-resistant materials, and the service life is extended by 50%, which is suitable for the site and climate conditions of Vietnamese factories;
• Service Advantage: Supporting accessories can be supplied within 72 hours locally in Vietnam, with full-process technical support, ensuring that the annual operation rate of equipment is more than 95%.

3.2 Key Commissioning Data of the Project

IV. Project Significance and Future Planning

CO-NELE has been deeply engaged in the R&D, production and service of concrete mixers for many years, focusing on the needs of the precast concrete industry. With mature technology, reliable products and perfect services, it provides customized concrete batching palnt equipment solutions for global customers.

The successful commissioning of this Vietnam project is expected to have an annual output of 144,000 m³, which can meet the bulk supply demand of concrete pipes and drainage pipes in local large-scale infrastructure construction. It is an important milestone for CO-NELE to expand the Southeast Asian market. In the future, the company will continue to deepen its presence in the Vietnam and Southeast Asian markets, empowering local infrastructure construction and precast concrete industry upgrading with better products and services.

V. Customer Evaluation

The customer of this Vietnam project (a large local precast concrete component enterprise in Vietnam) highly recognizes CO-NELE’s equipment and services. Its project manager said: “CO-NELE’s HZS60 concrete batching palnt and CMP1000 planetary concrete mixer are fully compatible with our core vibration pipe-making process. The equipment operates stably and has accurate metering. Since commissioning, the output has fully met expectations. Compared with the previously used equipment, the production efficiency has been significantly improved, and the raw material loss has also been greatly reduced. What makes us more satisfied is the full-process technical support and localized accessory supply service provided by CO-NELE, which solves our worries and truly realizes an efficient and worry-free production mode. We look forward to further deepening cooperation in the future.”

VI. FAQ 

6.1 Equipment-related Questions

• Q: How is the compatibility between the HZS60 concrete batching plant and the CMP1000 planetary concrete mixer? Is additional debugging required?
  A: Both are originally matched and designed by CO-NELE, and joint debugging has been completed before leaving the factory. After on-site installation, only simple calibration is needed to put them into use, without additional complex debugging, ensuring rapid commissioning of the equipment.
• Q: Can the equipment adapt to the characteristics of local raw materials in Vietnam?
  A: Yes. Before the project, CO-NELE’s professional technical team has deeply understood the characteristics of local sand, gravel, cement and other raw materials in Vietnam, and customized and optimized the batching ratio and mixing parameters of the mixing plant to ensure that the equipment is compatible with local raw materials and produces dry-hard concrete that meets the process requirements.
• Q: What is the maintenance cycle and difficulty of the equipment?
  A: The equipment adopts a modular design, which is easy to maintain. The maintenance cycle of core components (such as mixing blades and reducers) is 3-6 months, and only daily cleaning and lubrication are needed; at the same time, CO-NELE provides a detailed maintenance manual and is equipped with localized technical support to quickly solve problems encountered during maintenance.

6.2 Project and Service-related Questions

• Q: Why can the equipment installation and commissioning cycle be controlled within 18 days?
  A: Thanks to the modular design of the equipment, all components are prefabricated in advance, and only splicing, fixing and debugging are needed on site; at the same time, CO-NELE sends a professional installation team to be stationed on site throughout the process to efficiently promote the installation and debugging work, greatly shortening the commissioning cycle.
• Q: What is the response speed of accessory supply? Can it ensure continuous operation of the equipment?
  A: CO-NELE has an accessory reserve point in Vietnam. Common accessories can be supplied within 72 hours, and special accessories can be quickly delivered through expedited logistics. Combined with full-process technical support, it ensures that the annual operation rate of the equipment is more than 95%, ensuring continuous and stable production.
• Q: Can this set of equipment be upgraded according to the production capacity demand?
  A: Yes. The HZS60 concrete batching plant adopts an expandable design. In the future, according to the customer’s demand for production capacity improvement, components such as batching machines and screw conveyors can be upgraded and modified without replacing the entire equipment, reducing the customer’s later investment cost.