CO-NELE Planetary concrete mixers can be used as a refractory castable mixer to produce various refractory materials, castables, refractory bricks, magnesium carbon bricks, high alumina bricks, etc.
Working Principle of Planetary Mixer for Refractory
The core working principle of the refractory planetary mixer is based on the compound motion of “revolution + rotation”. The mixing system is composed of a mixing tank, mixing arms, mixing blades and a scraper device. When the equipment is working, the motor drives the planetary reducer to operate, and the mixing arms rotate around the central axis of the mixing tank (revolution) at a constant speed, while the mixing blades on the mixing arms rotate at high speed (rotation) to form a three-dimensional mixing track. This compound motion generates strong shearing, extrusion and stirring forces, which can quickly break up the agglomerated refractory raw materials and make all components fully contact and fuse.
CMP Refractory planetary mixer performance characteristics
CO-NELE vertical shaft planetary refractory castable mixer is innovatively developed on the basis of German technology.
Smooth transmission and high efficiency: The hardened gear reducer has low noise, high torque and strong durability.
Evenly stirring, no dead angle: the principle of revolution + rotation of the stirring blade, and the movement track covers the entire mixing barrel.
Wide mixing range: suitable for mixing and mixing of various aggregates, powders and other special materials.
Easy to clean: high-pressure cleaning device (optional), spiral nozzle, covering a large area.
Flexible layout and fast unloading speed: 1-3 unloading doors can be flexibly selected to meet the needs of different production lines;
Easy installation and maintenance: large-size access door, and the access door is equipped with a safety switch.
Diversification of mixing devices: Customize mixing devices according to customer needs.
Good sealing: there is no problem of slurry leakage.
1. 100% No Dead Corner Mixing, Ultra-High Uniformity
Adopting advanced planetary mixing technology, the mixing arms rotate around the vertical axis (revolution) while rotating at high speed (rotation), forming a complex and comprehensive mixing track that covers the entire mixing tank without any dead corners. This unique mixing method ensures that refractory raw materials of different particle sizes, densities and properties (such as magnesia, graphite, binders and aggregates) are fully dispersed and mixed, avoiding uneven coating of aggregates that may reduce the high-temperature stability of refractory products. The mixing uniformity reaches over 99%, effectively guaranteeing the consistency and stability of the final refractory products.
2. High Efficiency & Energy Saving, Reducing Production Costs
Optimized structural design and high-power transmission system make the mixing efficiency increased by 30% compared with traditional mixers. It can complete the mixing process of refractory materials in a short time without damaging the original properties of the mixture, realizing efficient and gentle mixing
3. Wear-Resistant & Corrosion-Resistant, Long Service Life
The mixing tank and mixing blades are made of high-strength wear-resistant alloy steel, which is specially treated by quenching and tempering to have excellent wear resistance and corrosion resistance. It can resist the strong friction and corrosion of high-hardness refractory raw materials (such as corundum, silicon carbide) during the mixing process, and the service life is extended by more than 50% compared with ordinary mixers.
4. Intelligent Control & Easy Operation
The equipment can be equipped with a complete set of automatic batching and feeding systems, realizing the integration of batching, mixing and feeding, reducing manual intervention, avoiding human error, and improving production efficiency and product consistency.
5.Versatile Adaptability, Wide Application Range
Our refractory planetary mixer is highly versatile and can be used for mixing various refractory materials, including dry materials, wet materials and semi-dry materials (such as refractory castable, refractory mud, magnesia carbon brick raw materials, high-aluminum refractory materials, etc.). It can also be widely used in related industries such as glass, ceramics, chemical industry and building materials, realizing one machine with multiple uses and improving the utilization rate of equipment. According to the production needs of customers, we can customize the mixing capacity, heating or cooling function of the equipment to meet the personalized production needs of different enterprises.
We provide a variety of models of refractory planetary mixers, with mixing capacity ranging from 50L to 4500L, which can be customized according to the actual production needs of customers.
| Item/Type |
CMP50 |
CMP100 |
CMP150 |
MP250 |
MP330 |
MP500 |
MP750 |
MP1000 |
MP1500 |
MP2000 |
MP2500 |
MP3000 |
| Outp capacity |
50 |
100 |
150 |
250 |
330 |
500 |
750 |
1000 |
1500 |
2000 |
2500 |
3000 |
| Input capacity(L) |
75 |
150 |
225 |
375 |
500 |
750 |
1125 |
1500 |
2250 |
3000 |
3750 |
4500 |
| Mixing power(kw) |
3 |
5.5 |
2.2 |
11 |
15 |
18.5 |
30 |
37 |
55 |
75 |
90 |
110 |
| Mixing blade |
1/2 |
1/2 |
1/2 |
1/2 |
1/2 |
1/2 |
1/3 |
2/4 |
2/4 |
3/6 |
3/6 |
3/9 |
| Side scraper |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
| Bottom scraper |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
2 |
2 |
Application Scenarios of Planetary Mixer for Refractory From Co-nele Mixer User Site
Our refractory planetary mixer is specially designed for the production characteristics of the refractory industry, and is widely used in various refractory manufacturing scenarios, providing efficient and stable mixing solutions for enterprises:
- Production of magnesia carbon bricks (MgO-C bricks): It can uniformly mix magnesia, graphite, binders and other raw materials, and the integrated heating system (optional) can enhance the fluidity and bonding force of the resin, ensuring the strength and integrity of the magnesia carbon bricks.
- Preparation of refractory castable: Suitable for mixing various refractory castables, including high-aluminum castable, corundum castable, lightweight insulation castable, etc., ensuring the fluidity and uniformity of the castable, and improving the construction performance and service life of the castable.
- Production of refractory bricks: Used for mixing raw materials of various refractory bricks (high-aluminum brick, silicon brick, magnesia brick, etc.), ensuring the uniform distribution of components, improving the density and strength of refractory bricks, and reducing the rejection rate.
- Mixing of refractory mud and coating: It can evenly mix refractory mud, refractory coating and other materials, avoiding agglomeration, ensuring the bonding force and corrosion resistance of the mud and coating, and meeting the construction requirements of different scenarios.
- Other related fields: It can also be used for mixing raw materials in glass, ceramics, chemical industry, building materials and other industries, with wide versatility and strong adaptability.
Contact Us
If you are looking for a high-quality, efficient and stable planetary mixer for refractory, or need a customized refractory mixing solution, please feel free to contact us.
Previous: Single shaft dry mortar mixer
Next: UHPC mixer for CMP500 planetary concrete mixer
