The CoNele UHPC ultra-high performance concrete mixer is a mixer designed and developed for UHPC production based on the technology of the Conele CMP vertical axis planetary mixer and combined with the actual production conditions of the industry.
Conele UHPC ultra-high performance concrete mixer has a compact design structure, suitable for efficient mixing in a limited space, and is convenient for reasonable layout with other equipment (such as mixture conveying system, molding equipment, etc.). Conele's specially designed quick-moving mixing station fully reflects the advantages of the mixer. UHPC ultra-high performance concrete mixer can be easily integrated with other automated equipment on the production line to form an efficient production line.
UHPC ultra-high performance concrete mixers usually have high operating efficiency, are more energy-efficient than traditional mixing equipment, reduce production costs, and are designed to be easy to clean, improving the sanitary conditions of the production environment.
Core Advantages of the UHPC Mixer
The superior performance of UHPC materials (ultra-high strength, high durability, high toughness) fundamentally depends on the uniform dispersion of admixtures such as steel fibers and silica fume. Ordinary concrete mixers cannot meet these stringent mixing requirements. CO-NELE's UHPC ultra-high performance concrete mixer, through technological innovation, perfectly solves industry pain points, highlighting four core advantages while balancing practicality and economy.
1. Ultimate Homogeneous Mixing, Unleashing the Potential of UHPC Materials
Utilizing a vertical-axis planetary mixing structure combined with high-speed auxiliary mixing technology, the mixer achieves a complex mixing curve through the combined rotation and revolution of the mixing arms, covering the entire mixing drum in just 5 seconds, eliminating any dead zones. The equipment can uniformly disperse steel fibers into the cementitious material in a very short time, especially suitable for the precise mixing requirements of UHPC premixes. It efficiently mixes various components in the premix, ensuring that the fibers are distributed individually and the premix performance is stably released, completely eliminating fiber clumping and agglomeration. The mixing uniformity can reach 100%, fully activating the tensile strength and toughness advantages of UHPC materials, resulting in UHPC components with more stable strength and outstanding durability. It is suitable for mixing low water-cement ratio and high-viscosity UHPC materials, providing a uniform and qualified mixture base for UHPC precast component production and on-site UHPC construction.
2. Precision Engineered Structure, Stable, Durable, and Convenient Maintenance
The top-mounted drive design fundamentally solves the problem of slurry leakage during the mixing process, ensuring a clean production environment and complying with environmental protection standards. The mixing system is equipped with streamlined mixing arms and wear-resistant protective sleeves, reducing material adhesion to the shaft and extending the service life of wear parts; the reinforced scraper and reversible blades (patented design) not only completely eliminate mixing dead zones but also double the utilization rate of the blades, reducing equipment maintenance costs. The equipment has a compact structure and small footprint, making it easy to flexibly arrange in precast factories or construction sites, adapting to different production space requirements; equipped with a large-sized inspection door and intelligent safety switch, it offers high sensitivity and convenient operation during maintenance, effectively improving equipment operation and maintenance efficiency and reducing labor costs. 3. High Efficiency, Energy Saving, and Reduced Consumption, Suitable for Large-Scale Production
Optimized motor configuration and mixing process significantly reduce energy consumption while ensuring effective mixing. Compared to traditional mixing equipment, it saves 15%-30% on energy, significantly reducing production costs for businesses in the long run. The equipment supports batch mixing and continuous production, adapting to the large-scale production needs of precast concrete factories, and can also be used for flexible mixing on construction sites. The discharge system uses hydraulic/pneumatic control, and the discharge gate can be set to 1-3 gates as needed, meeting users' personalized discharge requirements. The control is reliable, discharge is rapid, and there is no residue, further improving production efficiency and reducing material waste.
4. Intelligent Adaptation and Upgradability, Meeting Diverse Customization Needs
Equipped with a PLC intelligent control system and supporting touchscreen operation, it can precisely set parameters such as mixing time, speed, and water addition, achieving automated and standardized mixing processes, avoiding human error, and ensuring consistent performance of each batch of UHPC material. The top-mounted water supply design, equipped with spiral atomizing nozzles, provides uniform and fine spraying with a wide coverage area. This not only precisely controls the amount of water added but also avoids pipeline residue, reducing material loss during formula changes. It also supports humidity and temperature detection and high-pressure cleaning functions, deeply adapting to different working conditions and formula requirements. The equipment can be customized according to the user's production scale, material characteristics, and application scenarios, including mixing capacity and power configuration, from small laboratory equipment to large-scale engineering mixing stations, comprehensively meeting diverse production needs. Core Technical Parameters
High homogeneous mixing effect
Planetary operation + high-speed auxiliary mixing make UHPC mixing more ideal.
Complex mixing curve, no dead corners, full coverage in 5 seconds.
It can evenly distribute the fiber in the cement base in a very short time, solve the agglomeration and pushing phenomenon during the mixing process, and the mixing uniformity is 100%.
Advanced and flexible design without leakage
Top-mounted drive, mixing without leakage.
1-3 discharge doors can be opened to meet the personalized use needs of users.
The mixer is designed with a compact structure, simple maintenance and high reliability.
UHPC Concrete Mixer Full-Scenario Application Scope
CO-NELE's UHPC ultra-high performance concrete mixer, with its excellent mixing performance and flexible adaptability, is widely used in various high-end construction projects and precast component production, covering diverse scenarios and unlocking the broad application potential of UHPC materials, adapting to the upgrading needs of the global construction industry:
- Infrastructure Projects: Bridge expansion joints, precast bridge decks, arch bridge components, lightweight bridge structures, cross-sea bridge piers, tunnel lining repair, etc., especially suitable for the fast-moving mixing needs of UHPC on-site construction, enabling immediate use and rapid preparation of UHPC mixtures that meet construction standards. Using it with UHPC premixes doubles efficiency, ensuring stable quality and efficient progress of UHPC on-site construction;
- Dedicated Adaptation for UHPC Precast Components: Focusing on the large-scale production of UHPC precast stairs, wall panels, pipe galleries, 3D printed UHPC components, wind power hybrid tower precast components, etc., it can accurately match the mixing parameters of UHPC premixes and adapt to continuous production lines. It can be linked with the mold conveying system to achieve automated feeding and mixing, ensuring uniform material consistency for each batch of precast components, improving production efficiency and product qualification rate;
- High-End Construction Field: High-rise building connecting corridors, cantilever structures, thin building curtain walls (3-15mm thickness), complex geometric decorative components, etc., meeting the needs of fine mixing and surface smoothness;
- Special Protection Engineering: Explosion-proof walls, military bunkers, nuclear power plant protection structures, anti-corrosion structures in high-salt spray environments, etc., achieving uniform distribution of high-strength steel fibers, meeting the needs of radiation resistance, impermeability, and corrosion resistance;
- Rapid Repair Engineering: Emergency repair of roads and airport runways (2-4 hours rapid hardening), municipal facility repair, etc., supporting rapid mixing + spraying integration, ensuring consistency of repair materials;
- Laboratory and Small-Scale Production: UHPC material research and development in universities and research institutions, small-batch customized production in small precast component factories, providing small-scale precision mixing equipment to assist in technology research and development and small-batch trial production.
Company Strength and After-Sales Guarantee
We specialize in the research, development, production, and sales of UHPC ultra-high performance concrete mixers. Leveraging years of experience in construction equipment manufacturing, we have a professional R&D team and a modern production base. We strictly adhere to international certification standards such as ISO9001:2000 and CE, establishing a comprehensive quality control system from raw material procurement and production processing to finished product testing. This ensures that every piece of equipment meets international quality standards, is eligible for export through customs, and is adaptable to different voltage and working conditions worldwide.
To ensure worry-free use for our global customers, we provide comprehensive after-sales guarantee services: nationwide warranty (on-site after-sales support for overseas customers), on-site installation and commissioning, free technical training, regular maintenance guidance, and long-term supply of spare parts. We offer a 1-year warranty and 24/7 online customer service to promptly respond to customer inquiries and troubleshoot issues, safeguarding your production, reducing equipment usage risks, and improving production efficiency.
Contact Us
If you need to learn more about the detailed parameters, customized solutions, and pricing information of our UHPC ultra-high performance concrete mixers, or if you have needs related to UHPC precast component production, UHPC premix adaptation, or UHPC on-site construction, please feel free to contact us. We will arrange a professional technical consultant to provide you with one-on-one service, customizing the most suitable UHPC mixing solution based on your production needs. Together, we will contribute to the high-quality development of the construction industry and create a new model of green, efficient, and intelligent production.
