Large-scale industrial granulators: Core equipment for large-scale, high-standard production
The CO-NELE large-scale industrial granulator is a high-performance device designed specifically for continuous, high-volume production environments. It transcends the limitations of traditional single-function equipment, integrating efficient mixing, precision kneading, and accurate granulation. It is dedicated to providing customers with stable, efficient, and controllable large-scale granulation solutions in industries such as ceramics, chemicals, metallurgy, new energy, and fertilizers. It is an indispensable core component of modern production lines.
The core challenge of large-scale industrial granulator equipment is how to maintain excellent uniformity and consistency after scaling up ideal laboratory processes thousands of times.
Core Value
- ✓ Batch processing capacities range from 100 liters to 7,000 liters and even higher, meeting your annual production capacity needs of 10,000 tons.
- ✓ The integrated design combines the functions of multiple devices into one, shortening process flow and significantly improving overall production efficiency.
- ✓ A powerful power system and precise mechanical structure ensure that the motion trajectory of every batch and every ton of material is highly consistent with controlled conditions, fundamentally guaranteeing the uniformity and stability of pellet quality.
CO-NELE’s large-scale industrial granulator addresses a core pain point in the industry: Say goodbye to the “black box” and “painful” process scale-up.
In the powder granulation industry, companies generally face a daunting challenge: even perfectly formulated formulations and processes developed in the laboratory, when scaled up to industrial production, often suffer from inconsistent pellet quality, unstable batches, and even require months of process re-exploration due to equipment differences and inaccurate parameter scaling. This not only results in significant waste of time and material costs, but also significantly delays product launch.
Our large-scale industrial granulator was developed to meet this need. It’s more than just a piece of equipment; it’s a complete solution centered on data, focused on process continuity and predictability, completely breaking down the barriers to scale-up from grams to tons.
Our Advantages: Beyond the Equipment
Choosing our large-scale industrial granulator means you get more than just a machine:
- Proven Scale-Up Processes: We have extensive scale-up experience and data models from laboratory to industrial production to provide process support.
- Turnkey Engineering Capabilities: We can provide turnkey solutions from a single machine to a complete production line including material handling, mixing, granulation, drying, and granulation.
- Full Lifecycle Services: From installation and commissioning to preventive maintenance and spare parts supply, we provide professional technical services throughout the equipment’s lifecycle.
Granulator Technical Parameters
| Intensive Mixer |
Granulation/L |
Pelletizing disc |
Discharging |
| CEL01 |
0.3-1 |
1 |
Manual unloading |
| CEL05 |
2-5 |
1 |
Manual unloading |
| CR02 |
2-5 |
1 |
Cylinder flip discharge |
| CR04 |
5-10 |
1 |
Cylinder flip discharge |
| CR05 |
12-25 |
1 |
Cylinder flip discharge |
| CR08 |
25-50 |
1 |
Cylinder flip discharge |
| CR09 |
50-100 |
1 |
Hydraulic center discharge |
| CRV09 |
75-150 |
1 |
Hydraulic center discharge |
| CR11 |
135-250 |
1 |
Hydraulic center discharge |
| CR15M |
175-350 |
1 |
Hydraulic center discharge |
| CR15 |
250-500 |
1 |
Hydraulic center discharge |
| CRV15 |
300-600 |
1 |
Hydraulic center discharge |
| CRV19 |
375-750 |
1 |
Hydraulic center discharge |
| CR20 |
625-1250 |
1 |
Hydraulic center discharge |
| CR24 |
750-1500 |
1 |
Hydraulic center discharge |
| CRV24 |
100-2000 |
1 |
Hydraulic center discharge |
Granulator Applications
This equipment is widely used in all applications requiring granulation of superhard material powders:
Diamond/CBN grinding wheel manufacturing
Diamond saw blade and cutter head preparation
Granulating powder for polishing abrasive pastes
Geological drill bit and PCBN/PCD composite sheet substrate preparation
Frequently Asked Questions (FAQs) about Diamond Powder Granulators
Q: What is the granular strength of diamond powder after granulation? Does it affect sintering?
A: We can precisely control granular strength by adjusting the binder type and dosage. The granule strength is sufficient for normal transportation and will decompose smoothly during the initial sintering process, without any negative impact on the final product.
Q: What is the approximate yield from powder to granules?
A: Our equipment is designed to minimize material loss. Dry granulation typically achieves a yield of over 98%, while wet granulation, due to the drying process, has a yield of approximately 95%-97%.
Q: Can you provide a pilot prototype for testing?
A: Yes. We have a professional laboratory (1L-50L capacity). Customers can provide raw materials for free granulation trials to verify the results firsthand.
our factory|As a professional granulator equipment manufacturer
Instantly improve the competitiveness of your superabrasive products!
Whether you’re in the R&D phase or urgently need to expand production capacity, CONELE’s diamond powder granulator is the ideal choice.
