logo
English
Planetary Concrete Mixer,Intensive Mixer,Granulator machine,Twin shaft mixer - Co-Nele
  • 60-80ton/h Thermal Insulation Dry Mortar Production Line

60-80ton/h Thermal Insulation Dry Mortar Production Line

CO-NELE thermal insulation dry mortar production lines are engineered to produce lightweight thermal insulation mortar. We provide three layout options: tower type, step type and simple type. Different from ordinary dry mortar, thermal insulation mortar contains lightweight aggregates and fibers which are easy to segregate. CO-NELE gravity-free twin-shaft mixer achieves gentle and homogeneous mixing to prevent floating and stratification of light materials. Our insulation mortar plants cover small, medium and large production capacities. Customers can select layouts according to workshop height, investment budget and annual output demand. The complete system includes raw material storage, automatic batching, mixing, finished silo and automatic packaging. It is widely used for external wall thermal insulation mortar production.


Download as PDF

Product Detail

Product Tags

The CO-NELE 60-80ton/h thermal insulation dry mortar batching plant adopts an integrated single batching station fitted with two independent twin-shaft dry mortar mixers. The 3m³ dry mortar mixer delivers 60 ton/h output, while the 4m³ mixer reaches 80 ton/h, covering the 60–80 ton/h production range. The whole set shares raw material silos, automatic weighing and conveying systems. Operators can select either mixer to match production orders. These CO-NELE dry mortar mixers are specially optimized for thermal insulation mortar, realizing homogeneous mixing of lightweight aggregates, vitrified microbeads and fibers to avoid floating and material segregation. It is a flexible large-scale production solution for manufacturers of external wall thermal insulation dry mortar.

60-80 ton per hour dry mortar plant, dry mortar batching plant for thermal insulation mortar, dry mortar plant with dual dry mortar mixers, lightweight insulation mortar production line

★ Core Advantages

  • 60~80ton/h Adjustable Production Capacity: One station equipped with 3m³ and 4m³ dry mortar mixers. Switch between 60t/h and 80t/h freely to satisfy different order volumes of thermal insulation mortar.

  • Integrated Single Station with Dual Mixers: Shared batching, weighing and dust collection system. Saves workshop space and reduces investment compared with building two separate complete production lines.

  • Special Mixing Performance for Insulation Mortar: Twin-shaft dry mortar mixers achieve gentle and uniform blending. Effectively prevent stratification of lightweight aggregates and fibers to guarantee stable thermal performance of finished mortar.

  • Siemens PLC Automatic Control System: HMI touch screen, independent formula storage for each mixer. One-click recipe switching for various grades of external wall thermal insulation mortar.

  • Full-Sealed Dust Suppression Design: Centralized pulse bag dust collector for the whole station. Low dust leakage and meets international environmental protection standards.

  • Easy Installation & Maintenance: Modular structure, convenient for on-site assembly, commissioning and daily maintenance for long-term continuous mortar production.

Technical Parameters

Item Specification
Rated Output Range 60 ~ 80 ton/h
Mixer Configuration 3m³ Dry Mortar Mixer (60t/h) + 4m³ Dry Mortar Mixer (80t/h)
Mixer Type Twin-shaft dry mortar mixer
Batching System Shared automatic raw material weighing & conveying system
Control System Siemens PLC + HMI Touch Screen
Main Applicable Product External wall thermal insulation dry mortar; compatible with plaster mortar, masonry mortar and tile adhesive
Packaging Option Valve bag / open bag / ton bag optional
Dust Removal Central pulse bag dust collector

Application Scenarios

CO-NELE 60-80ton/h thermal insulation dry mortar batching plant is developed specifically for mass production of external wall thermal insulation dry mortar. Lightweight fillers and reinforcing fibers are easy to separate during mixing, which will reduce the thermal insulation performance of final products. The dual dry mortar mixer design allows factories to choose proper hourly capacity according to project demands. This station is widely adopted by large dry mortar manufacturers, insulation material suppliers and construction material factories for stable bulk supply of thermal insulation mortar.

Frequently Asked Questions

Q1: What is the production capacity of this 60-80ton/h thermal insulation dry mortar batching plant?

A: This batching station is fitted with two twin-shaft dry mortar mixers. The 3m³ dry mortar mixer reaches 60 ton/h, and the 4m³ dry mortar mixer achieves 80 ton/h. You can select either mixer separately, covering the 60~80 ton/h output range for thermal insulation mortar.

Q2: Can both dry mortar mixers run at the same time?

A: The two dry mortar mixers share one set of raw material silos, weighing and conveying system. Normally they run alternatively / individually, not simultaneously. Users pick one mixer according to target hourly output.

Q3: Is this plant specially designed for thermal insulation mortar?

A: Yes. The twin-shaft dry mortar mixers are optimized for lightweight thermal insulation mortar. Gentle mixing prevents floating and segregation of lightweight aggregates, vitrified microbeads and fibers, keeping stable thermal performance of finished mortar. It can also produce ordinary plaster mortar, masonry mortar and tile adhesive.

Q4: What is the difference between this dual-mixer station and two independent dry mortar plants?

A: This is one integrated batching station with shared raw material storage, weighing system and dust collector. It saves workshop space and reduces total investment compared with purchasing two full separate production lines.

Q5: What control system does this 60-80t/h insulation mortar plant adopt?

A: It uses Siemens PLC + HMI touch screen. Each dry mortar mixer has independent formula storage. You can quickly switch recipes for different grades of thermal insulation mortar, with automatic batching, data recording and fault alarm.

Q6: What packaging options are available for finished insulation mortar?

A: Valve bag, open bag and ton bag are optional, you can choose according to your packing requirements.

Q7: Does CO-NELE provide turnkey service for this thermal insulation mortar batching plant?

A: Yes. We provide full turnkey service including engineering design, manufacturing, shipment, on-site installation, commissioning and operator training. We also offer thermal insulation mortar production formula guidance.

Q8: How about the dust emission of the station?

A: Equipped with centralized pulse bag dust collector and fully sealed conveying structure. It effectively controls dust leakage and meets international environmental standards for dry mortar workshops.

Q9: What is the workshop requirement for installing this 60-80ton/h insulation mortar plant?

A: We will make customized layout drawing according to your actual workshop size, height and site condition. Please share your site dimensions so we can provide tailored design.

Q10: What is the warranty period and after-sales support?

A: The equipment comes with a long warranty period and lifelong maintenance service. We provide 24/7 online technical support and fast spare parts supply globally.

  • Previous:
  • Next:

    • RELATED PRODUCTS

    Hit enter to search or ESC to close
    WhatsApp Online Chat !