HZS60 60m³/h Precast Concrete Batching Plant | 1000 Planetary Mixer Featured Image

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HZS60 60m³/h Precast Concrete Batching Plant | 1000 Planetary Mixer

CO-NELE HZS60 60m³/h Precast Concrete Batching Plant | CMP1000 Vertical Planetary Mixer, Premium Mixing Solution For High-End Precast Manufacturing

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The CO-NELE HZS60 precast concrete mixing plant—featuring a high-end planetary mixer configuration—has a theoretical output of 60 m³/h and an actual production capacity of 30 m³/h. Its core unit is the CMP1000 vertical-shaft planetary concrete mixer. Specifically engineered for C30–C60 grade stiff-consistency and ultra-high-strength precast concrete, this plant is the ideal choice for the large-scale production of concrete pipes, inspection wells, box culverts, PC wall panels, utility poles, and UHPC precast components.

Utilizing an integrated tower-style layout, the plant integrates seamlessly with gantry cranes, mold trolleys, and vibration-molding production lines, meeting the demands of precast factories for high-precision, continuous 24-hour production.

Compared to standard JS1000 twin-shaft mixers, the CMP1000 planetary mixer employs a 3D compound mixing trajectory (combining revolution and rotation) to achieve comprehensive, 360-degree mixing with no dead zones. It effectively resolves issues common to traditional twin-shaft mixers—such as uneven mixing at the shaft ends, material segregation, and dry material adhesion to the shafts—making it the premier upgrade choice for high-end precast factories seeking to enhance product quality and production efficiency.

60 m³/h Precast Concrete Batching Plant Configuration

Aggregate Batching System
PLD1600 multi-bin batcher (standard 4-bin configuration, with an optional 3-bin version); features an independent weighing hopper with a weighing accuracy of ±2%.

Conveying System
Uses a skirted, sealed belt conveyor for aggregates; employs screw conveyors for cement, fly ash, and slag powder, featuring an anti-segregation design.

Core Mixing Unit
CMP1000 vertical shaft planetary mixer with an effective discharge capacity of 1000L. Actual capacity of 30 m³/h for high homogeneity. Utilizes high-chromium wear-resistant alloy liners and patented parallelogram blades.

Mixing Station Structure
An elevated, integrated steel structure housing the weighing unit, planetary mixer, and an enclosed intelligent control room; includes safety staircases.

Powder Storage System
Two 100-ton cement silos (customizable), equipped with top-mounted pulse dust collectors, level indicators, and pneumatic arch-breaking devices.

Intelligent Control System
Dual PLC + PC operation console; stores hundreds of mix designs; automatically records production output; supports remote monitoring.

Optional Features: High-pressure cleaning system; multiple safety interlock protections; integrated dust and noise control components.

hZS60 Concrete Batching Plant Technical Data | CMP1000 Planatey Mixer

Item	Specification
Effective Discharge Volume	1000L (1m³, matching HZS60 output)
Feeding Volume	1500L
Main Mixing Power	37kW
Discharge Power	3kW (pneumatic discharge, hydraulic optional)
Mixing Structure	2 groups planetary arms + side scraper + bottom scraper
Wear Part Material	Ni-hard alloy liner & blades, service life ≥50,000 batches
Total Mixer Weight	Approx. 6200kg
Applicable Concrete	Dry-rigid/semi-dry concrete, fiber reinforced concrete, UHPC, C60 high-strength precast mix

Exclusive Advantages of Planetary Mixer vs Twin-Shaft Mixer

1. Full 360° Mixing Without Dead Zones, Superior Homogeneity

Revolution & rotation composite track fully covers mixing pan, no blind spots at tank corners or shaft ends. The dispersion coefficient of powder in C60 concrete is less than 3% (vs 5%~8% of twin-shaft mixer). Cement & admixtures disperse into nano-level droplets, greatly reducing internal voids of precast parts, improving impermeability & compressive strength, eliminating finished defects like air holes, segregation & color difference.

2. Perfect Compatibility With Ultra Dry-Rigid Precast Concrete

Optimized for low water-cement ratio (0.28~0.32) dry mix for concrete poles & pipes. Strong shear force breaks stiff mixture rapidly without shaft sticking or wall adhesion, shortens mixing cycle to 45-60s for stable continuous feeding.

3. Wider Compatibility For Special High-End Precast Materials

Uniformly mixes steel fiber, polypropylene fiber concrete, colored decorative precast mix & UHPC; twin-shaft mixers easily cause fiber agglomeration which leads to precast cracking.

4. Sealed Vertical Structure, Zero Slurry Leakage & Easy Maintenance

Round fully enclosed mixing pan eliminates shaft-end slurry leakage. Large inspection door with safety switch, optional high-pressure cleaning nozzles for fast tank washing, cutting manual cleaning labor cost.

5. Consistent Concrete Strength Batch-to-Batch, Lower Reject Rate

Tiny fluctuation of slump & air content between batches. Wall thickness & strength deviation of precast parts ≤2mm during mass production, cutting raw material waste & reject cost by over 9% for long-term operation.

6. Heavy-Duty Wear Resistant Design For 24/7 Continuous Production

High chromium alloy wear parts resist sand & stone impact. Hardened gear reducer delivers high torque & low noise, lower failure rate under non-stop operation than twin-shaft mixers.

General Advantages of Complete Batching Plant

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High efficiency: One full mixing cycle lasts only 90-120S, supporting non-stop feeding.
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Compact integrated layout: Smaller footprint, seamlessly connects with gantry crane & mould production line.
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Intelligent data management: Auto-generated reports for cost calculation, one-click formula switching.
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One-stop full service: Pre-assembled delivery, on-site installation, and global maintenance support.

Application Scope

High-end municipal precast factories, PCCP concrete pipe production lines, PC prefabricated construction workshops, concrete pole manufacturing plants, UHPC ultra-high performance precast factories, fiber reinforced concrete product plants.

Overall Technical Parameters of HZS60 Plant (CMP1000 Planetary Mixer Version)

Theoretical Output	60m³/h, stable actual output 48~55m³/h
Mixer Model	CMP1000 Vertical Planetary Concrete Mixer (replaces standard CHS1000 twin-shaft mixer)
Matching Aggregate Batcher	PLD1600 (3/4 bins optional, 4-bin recommended for precast yard)
Standard Cement Silo	2×100T vertical cement silos (customizable capacity)
Discharge Height	3.8~4.2m, suitable for direct feeding to precast mould trolleys
Total Installed Power	Approx. 112kW
Weighing Accuracy	Aggregate ±2%, Powder ±1%, Water & Admixture ±0.5%