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Dry Mix Mortar Plant

CO-NELE supplies tower, step and simple dry mortar production lines. Fully automatic dry mix mortar plant for tile adhesive, self-leveling mortar & grout. Get your customized quotation today

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Product Detail

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CO-NELE Dry Mortar Production Line | Automatic Complete Dry Mix Mortar Plant

The CO-NELE dry mortar production line is a fully integrated and intelligent dry mix mortar manufacturing system that combines raw material storage, automatic batching, high-precision weighing, high-efficiency mixing, finished product storage, automatic packaging, and dust removal treatment. Adopting mature European manufacturing technology and a standardized modular structure, this automatic dry mortar plant supports stable mass production of both ordinary construction mortar and custom special functional mortar.

With full-process automated operation, the CO-NELE dry mix mortar production line effectively reduces manual labor costs while significantly improving material uniformity, finished product stability, and overall production efficiency. We provide flexible customized configurations to cover small-scale workshop production, medium commercial manufacturing, and large industrial standardized production. The annual output ranges from 30,000 tons to 420,000 tons, making the equipment widely applicable in building construction, interior and exterior decoration, waterproofing, thermal insulation, municipal engineering, and other fields. It serves as core processing equipment for formal, large-scale dry mortar factories worldwide.

CO-NELE Dry Mortar Production Line – Core Advantages

1. Intelligent & Easy Operation

Adopting Siemens PLC control, the line supports preset formulas, one-key operation, automatic batching and real-time fault detection. It ensures stable automated production with low maintenance.

2. Precise Batching & Consistent Quality

High-precision sensors guarantee accurate ingredient metering. Matched with twin-shaft non-gravity mixer, it achieves uniform mixing without segregation, ensuring stable mortar quality.

3. Modular & Flexible Layout

Compact modular design saves space and enables easy installation and relocation. Flexible expansion supports new plant construction and old line upgrading with strong adaptability.

4. Dust-Free & Eco-Friendly

Fully enclosed production with high-efficiency dust removal realizes low-emission, dust-free workshops, fully meeting international environmental standards.

5. Energy-Saving & High Cost-Performance

Stable operation with low power consumption and low failure rate. Automated production minimizes labor and material waste, reducing overall operation costs.

6. Multi-Purpose Production

One line covers multiple mortar products by simple formula switching. High equipment utilization meets diversified production needs.

Complete Equipment Configuration & System Composition

The full-set CO-NELE dry mortar production line consists of eight core collaborative systems:

[01] Raw Material Storage System: Equipped with cement silos, fly ash silos, sand storage silos, and micro-additive silos.
[02] Automatic Batching & Weighing System: Features independent precision batching units for fully automatic quantitative feeding.
[03] Sealed Conveying & Lifting System: Sealed screw conveyors and bucket elevators for dust-free material transportation.
[04] Core High-Efficiency Mixing System: Powered by the original CO-NELE Dry Mortar Mixer for fast homogenization.

[05] Finished Material Stabilization System: Includes transition silos with secondary homogenization functions.
[06] Intelligent Automatic Packaging System: Supports valve bag, open bag, and ton bag packing with high speed.
[07] Dust Removal System: High-efficiency pulse bag dust collectors for a clean workshop environment.
[08] Intelligent PLC Control System: Features HMI and remote monitoring for formula management and data statistics.

Core Technical Parameters

Equipment Model	Hourly Output	Annual Production Capacity	Matching Mixer Model	Control Mode	Applicable Scenarios
Small Simple Type	3–5 t/h	30,000–50,000 tons	CWD1000 Dry Mortar Mixer	Semi-automatic / Full automatic	Small processing factories, workshop production
Medium Standard Type	8–15 t/h	50,000–150,000 tons	CSW 2000 Dry Mortar Mixer	Full-automatic PLC Control	Medium mortar plants, batch mass production
Large High-End Type	20–40 t/h	150,000–420,000 tons	CSW4000~8000 Dry Mortar Mixer	Intelligent full automation + Remote	Large standardized factories, industrial production

Dry Mortar Plant Layout Comparison: Tower Type VS Step Type VS Simple Type

Comparison Item	Tower Type Dry Mortar Plant	Step Type Dry Mortar Plant	Simple Type Dry Mortar Plant
Structural Layout	Vertical multi-layer tower structure. Gravity blanking from top to bottom.	Horizontal step-type layout. Materials rely on repeated lifting.	Ultra-simplified ground layout. Minimal steel frame structure.
Hourly Output	10–40 t/h	5–20 t/h	2–8 t/h
Target Customers	Large standardized factories, high-spec special mortar projects.	Medium building material factories, limited plant height.	Small workshops, individual investors, budget-limited projects.
Core Advantages	High automation, ultra-stable metering, superior dust control.	Low plant height, flexible expansion, balanced cost/performance.	Ultra-low site requirements, simple operation, fast ROI.

Professional Selection Guidance

• Choose CO-NELE Tower Type for multi-variety special mortar & long-term mass production.
• Choose CO-NELE Step Type for ordinary plastering mortar with limited plant height.
• Choose CO-NELE Simple Type for trial production or budget-limited putty powder projects.

Standard Production Process Flow

Raw Material Storage → Automatic Batching & Weighing → Sealed Conveying & Lifting → High-Speed Uniform Mixing → Secondary Homogenization → Automatic Packaging → Stacking & Storage

The entire production process is centrally controlled by the CO-NELE intelligent PLC system. After precise proportional batching, raw materials enter the professional gravity-free mixer for full homogenization. The finished mortar is stabilized via the secondary homogenization system to avoid stratification, then sent to the automatic packaging unit. The whole workflow realizes unmanned automatic operation.

Full Lifecycle Service Support

Custom layout & equipment configuration to match your site. One-stop turnkey service: design, manufacture, delivery, installation, commissioning & training. Long warranty, lifetime tech support, 24/7 after-sales and fast spare parts. Proven recipes & process guidance for quick commissioning.

Applicable Dry Mortar Product Types

Ordinary Construction: Masonry, wall plastering, floor leveling, anti-crack mortar.
Decorative: Internal/external putty powder, colored mortar, ceramic joint filler.
Waterproof & Protective: Dry waterproof, anti-corrosion, wear-resistant floor mortar.
Special Functional: Tile adhesive, gypsum self-leveling, thermal insulation, non-shrinkage grout.