In India’s rapidly growing ceramic manufacturing sector, production efficiency and product quality are key to gaining a competitive edge. CONELE’s Inclined Intensive Mixer, with its technological advantages, has become a core piece of equipment for numerous Indian ceramic companies, effectively addressing their core challenges in ceramic powder granulation.
Challenges in the Indian Ceramic Industry
Indian ceramic manufacturers have long been plagued by issues in traditional mixing equipment, such as mixing dead spots, low uniformity, and severe dust pollution. Particularly in ceramic body preparation, poor powder flowability and uneven green density directly impacted subsequent sintering and the final product yield rate.
CONELE Solution: Technical Highlights of the Inclined Intensive Mixer
CONELE’s Inclined Intensive Mixer, supplied to Indian customers, delivers breakthrough performance through several innovative technologies:
1. 3D Counter-current Operation: The mixing container and rotor rotate in opposite directions, generating powerful centrifugal and shear forces to create a three-dimensional turbulent flow field. This eliminates dead spots and achieves a mixing uniformity exceeding 100%.
2. Efficient Granulation: Intensive mixer requires only a small amount of plasticizer to form granules with good flowability and ideal particle size distribution from fine powders. This significantly enhances the filling density and flow characteristics of the powder.
3. Strong Adaptability & Intelligent Control: The machine allows for individual adjustment of speed based on material characteristics and precise control of mixing time, ensuring uniform dispersion even for highly viscous materials. The intelligent control system facilitates a shift from “experience-based operation” to “data-driven” processes, ensuring batch-to-batch consistency.
Application Results
After adopting CONELE’s Inclined Intensive Mixer, Indian customers have observed remarkable improvements in both production efficiency and product quality:
* Product Quality: Significant enhancement in ceramic body density and sintering uniformity led to an increased final product yield rate.
* Production Efficiency: The granulation process time was reduced, ensuring reliable production output. The fully enclosed structure maintains a nearly dust-free operating environment.
* Economic Benefits: Reduced energy consumption, minimal material residue, and decreased waste contribute to substantial economic benefits for the customer.
CONELE’s Inclined Intensive Mixer, with its superior performance and reliable process, has successfully empowered Indian ceramic manufacturers to overcome production bottlenecks and achieve product upgrades. This case study not only validates the technical strength of CONELE’s equipment but also highlights its core commitment to creating value for customers worldwide.
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Post time: Oct-10-2025
