Looking for a reliable CO-NELE intensive mixer granulator for pellets and micro pellets preparation? CO-NELE granulator delivers uniform, high-quality granulation results, solving the pain points of uneven particle size, low efficiency, and high material waste. Backed by 140 national patents, the CO-NELE intensive mixer granulator integrates mixing, kneading, granulating, and shaping in one machine, suitable for both large-scale industrial production and laboratory-scale use.
What is a CO-NELE Intensive Mixer Granulator?
A CO-NELE intensive mixer granulator is a specialized industrial equipment that converts powdered raw materials into uniform pellets (0.5-5mm) and micro pellets (0.1-1mm) through high-shear mixing. Different from traditional granulators, the CO-NELE intensive mixer granulator adopts 3D mixing and counter-current mixing principles, ensuring 100% material homogenization and high granule consistency. It is widely used in industries such as pharmaceuticals, chemicals, lithium batteries, ceramics, and metallurgy where precise granulation is required.
Our CO-NELE granulator is driven by high-speed impellers and chopper blades, relying on the original counter-current mixing principle and inclined cylinder design, achieving efficient granulation through three key stages:
1
Dry Mixing Stage
Raw powders are loaded into the stainless steel mixing bowl (manually or via vacuum transfer). The high-speed impeller of the CO-NELE intensive mixer granulator rotates to lift and shear the powder particles, ensuring thorough homogenization of dry materials within 5-10 minutes, depending on material characteristics.
2
Wet Granulation Stage
Granulating fluid is uniformly sprayed into the moving powder through a precision spray system. The impeller of the CO-NELE granulator continues to mix the materials, while the high-speed chopper breaks up lumps and regulates particle size, promoting the agglomeration of powder particles into dense, uniform granules.
3
Granule Shaping Stage
Adjustable impeller and chopper speeds of the CO-NELE intensive mixer granulator, combined with a 3D rotating pan, ensure the formed granules are spherical and controllable in size. For micro pellets, a precision pin mixing system is adopted to achieve particle sizes as fine as 0.1mm, with a granule yield of over 90%.
The entire process of the CO-NELE intensive mixer granulator is automatically controlled by a PLC and visualization system, with real-time parameter adjustment to ensure consistent results for each batch.
Core Features & Advantages of CO-NELE Intensive Mixer Granulator
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Superior Uniformity
The CO-NELE intensive mixer granulator adopts high-shear mixing and a wing-type impeller to prevent wall caking, with adjustable micro pellets (0.1-1mm) and pellets (0.5-5mm) to meet different needs.
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High Efficiency & Energy Saving
Integrating mixing and granulation in one machine, the CO-NELE intensive mixer granulator reduces processing time by 30%-50% compared to traditional equipment. The adjustable impeller (0-750 rpm) and chopper (0-10,000 rpm) cover a production capacity range of 1L/h to 1500 t/h.
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Strong Flexibility
The CO-NELE intensive mixer granulator is suitable for various materials such as fine cohesive powders and high-viscosity fluids. It supports batch/continuous operation, with adjustable filling levels between 20%-80%.
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Cost-Effective
No pre-blending is required, saving space and investment costs. The optimized design of the CO-NELE granulator reduces energy consumption, and the closed-loop system minimizes material waste and dust pollution.
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Hygienic & Easy to Maintain
Contact parts of the CO-NELE intensive mixer granulator are made of 316L stainless steel, complying with GMP, ISO 9001, CE standards. The modular design allows easy disassembly and cleaning.
