CRV09 Industrial Alumina Granulator 150L – 98% Pelletizing Rate, Visual Design

As a professional granulator manufacturer, CO-NELE has been deeply engaged in the field of granulation equipment. To meet the core needs of alumina powder granulation, we provide you with an exclusive solution featuring 150L industrial grade, visual observation, precise 1mm particle size, and pelletizing rate ≥98%, which balances high-efficiency mass production and quality control, and is suitable for various high-demand industrial granulation scenarios. Meanwhile, we can provide a full range of products including laboratory small-scale granulators and high-shear mixers, customized on demand, directly supplied by the manufacturer with transparent and controllable prices.

High-Intensity Mixer for Alumina GranulationAlumina Granulator (1 mm)

I

Core Equipment Parameters (CO-NELE CRV09 Industrial Granulator · Alumina Special Type)

As the core industrial granulator product of CO-NELE, this equipment is specially designed for alumina powder processing, integrating the core technology of high-shear mixers. All parameters meet industrial mass production standards, stable and reliable, suitable for large-scale production needs. Compared with products from other granulator manufacturers, it has outstanding cost performance. For specific prices, please contact the manufacturer for consultation.

Model
Integrating the functions of high-shear mixer and granulator
Effective Volume
150 L
Industrial standard volume, meeting mass production needs
Applicable Materials
Alumina powder (Al₂O₃), ceramic powder, refractory materials and other powder materials
Target Particle Size
1.0 mm
Adjustable range: 0.1–5 mm, flexibly adjusted according to production needs
Pelletizing Rate
≥ 98%
Stable mass production level, greatly reducing material loss and improving production efficiency
Particle Characteristics
High sphericity · High density · Good fluidity · Narrow particle size distribution
Meeting the requirements of high-end powder processing

II

Visual Device (Real-Time Internal Observation, Full-Process Controllable)

Equipped with a customized visualization system, it breaks the pain point of “blind operation” of traditional granulators, making the entire granulation process clearly visible, facilitating timely adjustment of process parameters and ensuring product consistency.

Intensive Mixer for Alumina GranulationAlumina Granulator (1 mm)

Full-Size Visual Sight Glass
The cylinder is equipped with a customized high borosilicate tempered glass sight window, combined with explosion-proof lighting, featuring high temperature resistance, impact resistance, and clear observation of internal dynamics.
Online Monitoring Function
Built-in industrial high-definition camera, which can be connected to an external display screen for real-time monitoring, allowing you to grasp the granulation status without stopping the machine.
Full-Process Visualization of Technology
Intuitively observe the entire process of “mixing → wetting → nucleation → growth → densification”, and accurately control every granulation link.
Data Visualization
The PLC touch screen displays core parameters such as rotation speed, temperature, humidity and torque in real time, with traceable and adjustable data.

III

Technical Principle (Inclined High-Shear Mixing Granulation, High-Efficiency Integration)

Adopting an inclined three-dimensional compound motion structure, it integrates the core technologies of high-shear mixers and precision granulators, simplifies the production process, and improves granulation efficiency and particle quality. Compared with traditional granulation equipment, it does not need to be additionally equipped with a high-shear mixer, greatly reducing investment costs.

1. Core Structure

An inclined drum, an eccentric high-speed rotor, and a fixed scraper combine to generate a three-dimensional compound motion, enabling dead-angle-free powder mixing and uniform granulation.

Alumina Granulator (1 mm)Alumina Granulator (1 mm)

2. Granulation Mechanism

Dry Mixing Phase
Under the action of the high-speed rotor, the powder undergoes vigorous dispersion, achieving dead-angle-free homogenization and laying the foundation for subsequent granulation.
Atomized Humidification Phase
A precision liquid-spraying system ensures uniform dispersion, thoroughly wetting the powder and preventing localized agglomeration.
Pelletizing Phase
Through controlled rolling, particle growth, and densification, uniform and compact spherical granules are formed.

3. Core Advantages

Featuring an integrated mixing-granulation design, the system combines the functions of a high-intensity mixer and a granulator. This significantly streamlines production processes and boosts efficiency, while simultaneously reducing energy consumption and capital investment costs. Whether for industrial-scale granulators or compact laboratory units, we maintain full in-house R&D and manufacturing, ensuring controllable quality, transparent pricing, and—upon request—tailored customization services.

IV. Performance and Configuration Highlights

Precise Particle Size Control
Both the rotor and the drum feature variable-frequency speed control designs, ensuring stable and controllable production of target particle sizes—specifically 1mm—to meet the demands of precision manufacturing.
Guaranteed High Granulation Rate
Optimized airflow field design and spray systems achieve a primary granulation rate of ≥98%, thereby minimizing rework and reducing material loss.
Wear-Resistant and Durable Design
Material-contacting components are lined with highly wear-resistant alloys or ceramics; this design is specifically tailored to withstand the high hardness characteristics of alumina powder, thereby extending the equipment’s service life.
Convenient Discharge Design
Supports two discharge methods—hydraulic tilting or central bottom discharge—enabling rapid and clean unloading while preventing material residue.
Fully Automated Control
Features intelligent PLC control with recipe storage and one-touch operation capabilities; this automates the production process, minimizes manual intervention, ensures batch-to-batch consistency, and supports comprehensive data traceability.
Eco-Friendly and Energy-Efficient
The fully enclosed structural design effectively prevents dust leakage, ensuring compliance with environmental protection standards; it can be integrated with dust collection and recovery systems to facilitate material recycling.

V. Applicable Scenarios

This industrial granulator is widely utilized in various alumina granulation production lines that require high uniformity, high granulation rates, and the production of fine particles (approximately 1mm in size). Furthermore, as a specialized granulator manufacturer, CO-NELE offers a range of complementary equipment—including small-scale laboratory granulators and intensive mixers—to accommodate diverse production capacity requirements. For specific equipment pricing, please contact the manufacturer directly to obtain a detailed quotation.

Electronic Ceramics Industry
Powder granulation for the production of alumina ceramic substrates, ceramic components, and similar products.
Structural Ceramics Industry
Powder pretreatment for high-strength, high-density ceramic products.
Refractory Materials Industry
Powder granulation for high-performance refractory bricks, refractory castables, and similar materials.
Lithium Battery Ceramics Industry
Powder processing for lithium battery ceramic separators, cathode materials, and related components.

VI. Selection Conclusion

The CO-NELE CRV09 Alumina Intensive Mixing Granulator—a premium industrial granulation product—perfectly aligns with your core requirements: an industrial-grade capacity of 150 liters, internal process visualization, precise particle sizing down to 1mm, and a stable granulation rate of ≥98%. It strikes an ideal balance between high-efficiency mass production and controllable product quality.

As a specialized manufacturer of granulators, we also supply compact laboratory-scale granulators and intensive mixers; offered via direct factory supply at reasonable prices, our equipment represents the preferred choice for alumina powder granulation applications.

Contact Us for Detailed Technical Specifications
For further details regarding CO-NELE industrial granulators, laboratory-scale granulators, or intensive mixers—including specific pricing—please contact us to obtain detailed technical specifications (covering power, rotational speed, dimensions, materials, price ranges, etc.). As a primary manufacturer of granulation equipment, CO-NELE’s professional team is dedicated to providing you with customized solutions, offering direct-from-factory supply without intermediary markups to ensure exceptional cost-effectiveness.

Post time: Apr-13-2026

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