1. Mixing Principle & Structural Design
This continuous mixer combines counter-current turbulent mixing technology with automated continuous feeding & discharging, striking a perfect balance between high throughput and superior mixing uniformity for bulk metallurgical raw materials.
High-Intensity Counter-Current Mixing
A high-speed rotor and low-speed mixing tank rotate oppositely to form an all-round shear turbulent field inside the chamber. Fed materials such as iron ore powder, flux, return ore and pulverized coal are dispersed, sheared and convected in multiple directions. The device eliminates powder agglomeration and achieves a mixing uniformity of over 95% to meet diverse metallurgical mixing requirements.
Adjustable Material Flow Control
By adjusting rotor/tank speed and internal guide plates, the system precisely regulates material flow tracks and chamber retention time. It avoids common issues like material short-circuit and particle stratification, delivering identical mixing effects for all raw materials and adapting to sintering, pelletizing and solid waste treatment processes.
2. Heavy-Duty Structure & Wear Resistance
Given the abrasive and corrosive characteristics of metallurgical materials, CO-NELE adopts a reinforced structural design and premium wear-resistant materials to accommodate harsh, round-the-clock production environments.
Reinforced Heavy-Duty Frame
The integrally welded carbon steel body with reinforcing ribs withstands intense vibration and torque generated by heavy-load operation. It maintains stable structural performance under long-term impact loads without deformation or damage.
Multi-Level Wear & Corrosion Protection
All material-contact components are standardized with HARDOX and JFE-EH wear-resistant steel. Tungsten carbide hardfacing is optional for extreme abrasive working conditions to extend component service life dozens of times longer than ordinary steel.
304/316 stainless steel and specialized anti-corrosion coatings are available for acidic/alkaline scenarios, effectively reducing maintenance frequency and unplanned downtime.
Premium Genuine Components
Equipped with Siemens and Flender motors & reducers for low-loss power transmission and strong overload resistance.
Triple composite seals (labyrinth, air seal, oil seal) prevent dust invasion and grease leakage, ideal for negative-pressure production lines.
Adopts SKF and FAG heavy-duty bearings to guarantee low-friction and failure-free long-term rotor operation.
3. Intelligent Control & Process Adaptability
Featuring a user-oriented intelligent control system, the CO-NELE mixer supports independent operation and seamless automation integration to fit modern smart metallurgical factories.
Automated Process Integration
The built-in PLC touchscreen system can connect to factory DCS/SCC systems, supporting remote control and production data tracking. Operators can accurately adjust feeding volume, water/binder dosage and rotating speed to stabilize batch-to-batch material consistency.
Optional Real-Time Monitoring
Optional NIR online moisture sensors realize closed-loop water regulation to stabilize material moisture and optimize pelletizing quality. Matched temperature sensors also help technicians monitor real-time thermal changes and optimize production formulas.
4. Customized Solutions for Metallurgical Processes
Upgrade Sinter & Pellet Quality
Homogeneous mixing and refined granulation optimize the air permeability of sinter layers. It efficiently enhances the tumbler strength and finished rate of sinter and pellets, meanwhile reducing solid fuel consumption to lower production costs.
Post time: Jun-15-2026
