Brief Description: China’s CMP500 vertical planetary mixer has been successfully exported to India, helping to improve the production process of refractory breathable bricks.
Customer Industry: Refractory Manufacturing
Application: Precision mixing and preparation of breathable brick raw materials
Equipment Used: Two CMP500 vertical planetary mixers (Refractory Mixers)
Keywords: refractory mixer, planetary mixer, breathable brick, India, export
Breathable brick production places extremely stringent requirements on the uniformity and consistency of raw material mixing. Any slight uneven mixing can lead to unstable performance and shortened product life during use.
The customer’s existing mixing equipment faced several challenges:
- Inadequate mixing uniformity: It was difficult to ensure a completely uniform distribution of trace additives and aggregates of varying particle sizes.
- Inefficient Mixing: Traditional mixing methods have long cycle times, becoming a bottleneck for increasing production capacity.
- Difficult Cleaning and Maintenance: The equipment has numerous blind spots, making cleaning difficult during material changes and prone to cross-contamination.
- High Stability Requirements: A dedicated refractory mixer was required that could operate continuously and stably to ensure consistent quality for each batch.
Our Solution
After detailed technical discussions and sample testing, we recommended the CMP500 vertical planetary mixer, a planetary mixer designed specifically for the production of high-standard refractory materials.
The core advantages of this solution directly addressed the customer’s pain points:
- Excellent Mixing Uniformity: The CMP500 utilizes a unique “planetary” mixing principle. The mixing arm simultaneously rotates around its main axis, achieving comprehensive, seamless mixing of the material. This method ensures that even dry and wet materials, powders, and fibers with large specific gravities and wide particle size distributions can be mixed with extreme uniformity in a short period of time, perfectly meeting the demanding requirements of breathable brick raw materials.
- High Efficiency and Energy Saving: The powerful drive system and scientifically designed mixing blades significantly shorten mixing cycles, improving customer production efficiency and reducing specific energy consumption.
- Rugged and Durable Design: As a heavy-duty refractory mixer, the CMP500 is constructed from high-quality steel, and key components undergo special heat treatment for exceptional wear resistance, ensuring long-term resistance to the high abrasion of refractory raw materials.
- User-Friendly and Automated: The equipment is equipped with a PLC automatic control system for simple operation, precisely controlling mixing speed and time to ensure consistent process quality for each batch. The hydraulically tiltable drum ensures thorough material discharge and is extremely convenient for cleaning and maintenance.
Project Achievements and Customer Value
Two CMP500 vertical planetary mixers were successfully installed and commissioned at the customer’s facility and immediately put into production.
- Improved Product Quality: Raw material mixing uniformity has reached a new high, laying a solid foundation for producing high-quality breathable bricks with more stable performance and longer life.
- Improved Production Efficiency: Mixing cycles have been significantly shortened, effectively increasing the overall capacity of the customer’s production line.
- Reduced Operating Costs: The equipment’s stability and ease of maintenance reduce downtime and maintenance costs.
- Technology Upgrade: By introducing advanced Chinese mixing technology, the client has enhanced its core competitiveness in both the domestic and international markets.
Customer Feedback:
“We are very satisfied with the performance of these two CMP500 planetary mixers. They fully meet our expectations for high-uniform mixing.”
CO-NELE is committed to providing efficient and durable mixing solutions to the global refractory, ceramic, and building materials industries.
If you are also looking for a planetary mixer that can improve product quality and production efficiency, please contact us. Let us create value for your business with our professional equipment.
Learn more about our refractory mixing solutions:
https://www.conele-mixer.com/products/refractory-mixer-products/
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Post time: Sep-18-2025
