Isithombe Esivelele Sokuxuba Isihlabathi Se-Foundry

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Isixubi Sesihlabathi Se-Foundry

Khetha i-CO-NELE foundry sand mixer ukuze uthole ubuchwepheshe obuthembekile bokuxuba isihlabathi esiluhlaza. Ama-sand mixer ethu (isihlabathi esiluhlaza, amamodeli aqinile) afanela zonke izikali ze-foundry, ngomklamo osindisa amandla kanye nokuthengisa okuchwepheshile ngemuva kokuthengisa.

Sithumelele i-imeyili Landa njenge-PDF

Imininingwane Yomkhiqizo

Amathegi Omkhiqizo

A umxube wesihlabathi se-foundry(ebizwa nangokuthi i-sand muller), kufaka phakathi i-specializedIsixubi Sesihlabathi Esiluhlazakanye nokusebenza okuphezuluIzixubi Zesihlabathi Esiluhlaza Okunzima, iyimishini eyinhloko ezindaweni zokusebenzela zokwenziwa kwensimbi. Njengomxubi ochwepheshe wezinsimbi zokwenziwa kwensimbi, yenzelwe ukuxuba ngokulinganayo isihlabathi esingavuthiwe, i-bentonite binder, amanzi, kanye nezithasiselo zibe yisihlabathi/isihlabathi sokwakheka sekhwalithi ephezulu sokwenziwa kwensimbi (insimbi, insimbi, i-aluminium, njll.). Inquma ngqo ikhwalithi yesihlabathi, amandla esikhunta, kanye nesivuno sokwenziwa kwensimbi, ikakhulukazi ezisetshenzisweni zobuchwepheshe bokuxuba isihlabathi esiluhlaza.

1. Izinhlobo Eziyinhloko Nezimiso Zokusebenza

1Isixubi Sesihlabathi Se-Rotor Yeplanethi (Uhlobo Lwe-Rotor Yeplanethi)

Isimiso:Ama-rotor angu-3–4 enza ukunyakaza kweplanethi (ukuguquka + ukujikeleza), ngokusika i-rotor ngesivinini esikhulu + isikrufu esinesivinini esiphansi esivuselela ukuxubana kwe-3D ngaphandle kwezindawo ezifile.
Izici:Ukugqoka isihlabathi okufanayo, ukulawulwa kwemvamisa okunembile, ukusebenza kahle okuphezulu (amaqoqo angu-20-30 ngehora), kulungele ukubumba okunembe kakhulu.
Umthamo:5–50 t/h (uchungechunge lwe-CO-NELE CMPS). Njengomkhiqizi ohamba phambili womxube wesihlabathi se-foundry kanyeIsixubi Sesihlabathi Esiluhlaza, uchungechunge lwe-CO-NELE lwe-CMPS planetary rotor luhlanganisa amalungelo obunikazi obuzimele kanye nobuchwepheshe obuthuthukisiwe, oluvumelana ngokuphelele nobuchwepheshe bokuxuba isihlabathi esiluhlaza kanye nezidingo zokusakaza ngokunemba okuphezulu.

2Uhlobo lwe-Rotor (I-High-Speed Blade) Isixubi Sesihlabathi (Uhlobo lwe-Rotor/Blade)

Isimiso:Ama-blade ajikelezayo ngesivinini esikhulu akhiqiza amandla okushaya/okugunda; ama-scraper acindezela isihlabathi ukuze kuxutshwe ngokushesha.
Izici:Ukuxuba okusheshayo (3–5 min/batch), ukuphuka kwezinhlamvu zesihlabathi esincane, okufanelekela isihlabathi se-resin/isihlabathi se-sodium silicate.
Umthamo:10–80 t/h.

3I-Sand Muller Yohlobo Lwesondo (Uhlobo Lwesondo)

Isimiso:Amasondo anzima agunda isihlabathi + izikrufu ziphendula izinto zokwakha, zixova i-binder zibe yizinhlayiya zesihlabathi.
Izici:Isakhiwo esilula, sishibhile, silungele kakhulu isihlabathi esiluhlaza sobumba—okwenza kube yiGreen Sand Mixer engabizi kakhulu; uhlobo lwe-batch lwezindawo ezincane/eziphakathi nendawo, oluhambisana kahle nezidingo zobuchwepheshe eziyisisekelo zokuxuba isihlabathi esiluhlaza.
Umthamo:1–20 t/h.

4Isixubi Sesihlabathi Esiqhubekayo (Uhlobo Oluqhubekayo)

Isimiso:Ukondla/ukuxuba/ukukhipha igesi njalo ukuze kukhiqizwe ngobuningi.
Izici:Ukusebenza amahora angu-24 ngosuku, ikhwalithi yesihlabathi esizinzile, abasebenzi abaphansi; ezindaweni ezinkulu zokusekela ezizenzakalelayo.
Umthamo:40–100 t/h.

2. Izinzuzo Eziyinhloko

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Ikhwalithi Yesihlabathi Ehambisanayo

Ukugqoka okufanako kwe-binder, umswakama/amandla azinzile, okunciphisa amaphutha okubumba (ukubhoboka, ukufakwa kwesihlabathi).

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Ukusebenza Kahle Okuphezulu

Imijikelezo emifushane yokuxuba, ukusetshenziswa kwamandla okuphansi (isihlabathi esingu-15–30 kWh/t).

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Ukumelana Nokugqoka

Ama-ceramic/polyurethane liner, ama-tungsten carbide scrapers ukuze asebenze isikhathi eside.

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Ukulungiswa Okulula

Idizayini ye-Modular, ukushintshwa okusheshayo kwezingxenye ezigqokwayo.

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Ukuguquguquka

Iphatha isihlabathi sobumba, isihlabathi se-resin, isihlabathi se-sodium silicate, isihlabathi esiyinhloko, kanye nesihlabathi sokumboza, ngokuzivumelanisa kahle nobuchwepheshe bokuxuba isihlabathi esiluhlaza; itholakala njenge-Green Sand Mixer ezinikele noma i-multi-purpose sand mixer. Phakathi kwazo, imikhiqizo ye-CO-NELE yokuxuba isihlabathi isebenza kahle kakhulu ekusetshenzisweni okuhlukahlukene, futhi ingasetshenziswa nasekulungiseleleni isikhunta sesihlabathi sokunyathelisa se-3D, okusiza amabhizinisi ukuthi afinyelele igxathu ekukhiqizeni okuhlakaniphile kokubumba.

3. Amapharamitha Obuchwepheshe Oyinhloko (Okuvamile)

Ipharamitha	Uhlobo Lweplanethi	Uhlobo lwe-Rotor	Uhlobo Lwesondo
Umthamo	10–50 t/h	5–80 t/h	1–20 t/h
Amandla	30–75 kW	22–55 kW	15–45 kW
Isikhathi Sokuxuba	2–4 amaminithi/iqoqo	3–5 imizuzu/iqoqo	5–8 amaminithi/iqoqo
Izinto ze-Liner	I-Ceramic/PU	Insimbi Ene-Chromium Eningi	Insimbi

4. Izicelo

Ukuphonswa Kwensimbi

Insimbi empunga, insimbi ethambile, insimbi, i-aluminium, kanye ne-copper alloy castings.

Imigqa Yokubumba

Imigqa ezenzakalelayo esheshayo noma izitolo zokubumba ngesandla.

Ezinye Izimboni

Ingilazi, izinto zobumba, izinto zokungaguquguquki, kanye nokuxuba i-powder yamakhemikhali.

5. Abakhiqizi Abaphezulu

I-CO-NELE (eShayina)— Uhlobo olunconywe kakhulu lwezindawo zokukhiqiza izinsimbi emhlabeni jikelele, olugxile ekuxubeni isihlabathi sensimbi esinokunemba okuphezulu, iGreen Sand Mixer kanye ne-Intensive Green Sand Mixers esebenza kahle kakhulu. Izihlanganisi zayo zeplanethi ze-CMPS zinokunemba okuphezulu kanye nokusebenza kahle, kanti uhlobo lunesipiliyoni samashumi eminyaka kubuchwepheshe bokulungiselela isihlabathi esiboshwe yi-bentonite, lubambisana eduze nezindawo zokukhiqiza izinsimbi kanye nezikhungo zocwaningo emhlabeni jikelele. Imikhiqizo ye-CO-NELE imboza zonke izinhlobo zokuxuba isihlabathi zezindawo zokukhiqiza izinsimbi, ngedumela elihle kakhulu emakethe kanye nokuqashelwa, okusekela ukwenza ngokwezifiso komuntu siqu ukuze kuhlangatshezwane nezidingo zokukhiqiza ezahlukahlukene. Izihlanganisi zayo ezinamandla zingathuthukisa ngempumelelo ubuchwepheshe bokuxuba isihlabathi esiluhlaza, ziqinisekise ikhwalithi yesihlabathi esizinzile kanye nokusebenza kahle kokukhiqiza okuphezulu, futhi zisetshenziswa kabanzi ekukhiqizweni kwensimbi ethambile, ukuxutshwa kwensimbi kanye nokukhiqizwa kwezinsimbi ezingezona i-ferrous.

I-CR Intensive mixer:Izixubi ze-rotor ezinamandla aphezulu zesihlabathi esiluhlaza sekhwalithi ephezulu.
I-Disamixabaxubi abaqhubekayo bezindawo ezinkulu zokusekela.
Izixubi ze-rotor ezingabizi kakhulu zezindawo ezincane/eziphakathi nendawo zokwenziwa kwensimbi.

6. Indlela Yokukhetha Isixubi Sesihlabathi Esifanele Se-Foundry

6.1 Qinisekisa Uhlobo Lwakho Lwesihlabathi Sokubumba Kuqala

Lesi yisisekelo sokukhetha esibaluleke kakhulu, sinquma ngqo uhlobo lomxube:

Isihlabathi esiluhlaza sobumba:I-muller yesihlabathi yohlobo lwamasondo / I-Planetary sand mixer (engcono kakhulu yokuzivumelanisa nezimo), okuyizinhlobo ze-Green Sand Mixer ezisetshenziswa kabanzi, ezifanela kahle ubuchwepheshe bokuxuba isihlabathi esiluhlaza esivuthiwe. Kunconywa kakhulu ukukhetha i-CO-NELE's planetary noma i-green sand Mixer yohlobo lwamasondo, engafeza ukuxuba isihlabathi okujwayelekile, okusebenzayo nokuthembekile, futhi ikhwalithi yemishini izinzile futhi ihlala isikhathi eside.
Isihlabathi se-resin / Isihlabathi se-sodium silicate:Isixubi sesihlabathi se-rotor esinejubane eliphezulu (ukuphuka kwezinhlamvu zesihlabathi esiphansi, ukumbozwa okufanayo).
Isihlabathi esimboziwe / Isihlabathi esiyinhloko:I-Planetary intensive mixer (akukho ukuxuba indawo efile, ukufana okuphezulu).

6.2 Amandla Okukhiqiza Ahambisanayo Nemodi Yokusebenza

Indawo encane yokwenziwa kwezinto zokubumba / Ukukhiqizwa ngezikhathi ezithile (1–20 t/h):I-batch wheel mixer noma i-planetary mixer encane.
Ukukhiqizwa okuphakathi (20–50 t/h): Isixubi sesihlabathi se-rotor seplanethi.
Umshini omkhulu wokwakha ozenzakalelayo/umugqa wesisindo (ngaphezu kwama-t angu-40/h):Umxube wesihlabathi oqhubekayo, usekela ukusebenza okungayeki amahora angama-24.

6.3 Isidingo Sokuxuba Ukufana kanye Nekhwalithi Yokuphonsa

Ukufakwa okujwayelekile okuqinile:I-mixer ejwayelekile yohlobo lwamasondo, engabizi kakhulu.
Ukuphonswa kwensimbi okunembe kakhulu / okunodonga oluncane / okune-ductile:Khetha i-planetary sand mixer. Izici: Ukunyakaza kweplanethi kwe-3D, akukho-engeli efile, amandla esihlabathi azinzile kanye nomswakama, kunciphisa kakhulu ukufakwa kwesihlabathi, amaphutha okubhoboka—lezi zinzuzo zenza kube inketho efanelekile ye-Intensive Green Sand Mixers, ukuthuthukisa ubuchwepheshe bokuxuba isihlabathi esiluhlaza kanye nokuthuthukisa ikhwalithi yokuxuba yabasebenzisi be-foundries. I-CO-NELE's Intensive Green Sand Mixers ivelele kakhulu kulokhu, ngamathuluzi okuxuba ajikelezayo ngesivinini esikhulu kanye nama-disc okuxuba ahambisanayo ukuze kufezwe ukuxhumana okugcwele phakathi kwezinhlayiya zesihlabathi kanye nezithasiselo, ukuqinisekisa umphumela wokuxuba ofanayo, okuqinisekiswe kuphrojekthi yokulungiselela isikhunta sesihlabathi sokuphrinta se-3D yebhizinisi eliphambili lokuphonsa ngokunemba.

6.4 Cabanga Ngokwakheka Kwefektri Nesimo Sokufakwa

Isikhala esilinganiselwe phansi:I-mixer yeplanethi eqondile ehlangene.
Udinga ukuxhuma ngomugqa wokubumba ozenzakalelayo:I-mixer eqhubekayo ene-interface yokubeka idokhi.
Indawo yokusebenzela ephansi:Isixubi sesihlabathi sohlobo lwe-rotor esivundlile.

6.5 Izindleko Zokumelana Nokuguguleka Nokulungisa

Ukusetshenziswa okuvamile isikhathi eside:Khetha imodeli ene-ceramic/PU liner, i-tungsten carbide scraper.
Isabelomali esincane:Imodeli evamile ye-cast iron liner, kulula ukuyifaka esikhundleni sezingxenye ezigqokwa nsuku zonke.
Beka phambili ukwakheka kwe-modular:Ukudilizwa okusheshayo, isikhathi esiphansi sokungasebenzi kanye nezindleko zokulungisa.

6.6 Ukusetshenziswa Kwamandla Nezindleko Zokusebenza

Qhathanisa ukusetshenziswa kwamandla ngethani lesihlabathi:Umxube weplanethi < Umxube we-rotor < Umxube wesondo wendabuko.

Ngezinhlelo zokusebenza zobuchwepheshe bokuxuba isihlabathi esiluhlaza, ukukhetha i-Green Sand Mixer eyonga amandla noma i-Intensive Green Sand Mixers kunganciphisa kakhulu izindleko zokusebenza, ikakhulukazi ku-mixer yokukhiqiza ngobuningi yesikhathi eside yabasebenzisi be-foundries. Uchungechunge lwe-CO-NELE lwe-sand mixer luklanywe ngemibono yokonga amandla kanye nokuvikela imvelo, engagcini nje ngokuhlangabezana nezidingo zokuthuthukiswa kwezimboni kodwa futhi enciphisa izindleko zokusebenza zesikhathi eside zamabhizinisi.

6.7 Isidingo Ngemva kokuthengisa nokwenza ngokwezifiso

Udinga ukuhlanganiswa okuzenzakalelayo, ukungezwa kwamanzi, ukulinganiswa kwesihlabathi:Khetha i-mixer yesihlabathi ehlakaniphile ezenzakalelayo ephelele, engenziwa ngokwezifiso njenge-Green Sand Mixer ezenzakalelayo ukuze kuthuthukiswe ukusebenza kahle kobuchwepheshe bokuxuba isihlabathi esiluhlaza.
Udinga umthamo owenziwe ngokwezifiso, izinto ze-liner, i-voltage:Khetha abakhiqizi abanekhono lokwenza ngokwezifiso elingavamile, futhi i-CO-NELE iyona engcono kakhulu. Ingenza ngokwezifiso i-foundry sand mixer, i-Green Sand Mixer kanye ne-Intensive Green Sand Mixers ngokwezidingo zangempela ze-foundries, okuhlanganisa umthamo wokuxuba, izinto ze-liner, uhlelo lokulawula, njll., futhi imishini yayo ifakwe uhlelo lokulawula lwe-PLC oluthuthukisiwe, olungalawula ngokunembile isikhathi nesivinini sokuxuba, lugcine amafomula amaningi esihlabathi, futhi lufeze ubizo olulodwa lokusebenza okulula.

Okwedlule: Isixubi Sesihlabathi Se-Rotor Yeplanethi

Olandelayo: I-Intensive Mixer ye-PTFE Granulator